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There are plenty of flashlights on the market today - models that you shake, crank, twist, click, and more. If none of these flashlights tickle your fancy or you don't want to pay lots of money for unneeded bells and whistles, you can make your own flashlight from a toilet paper tube and other basic supplies you can find in your home.
Steps
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Gather your supplies. Clear an area to work in and invite the kids and family to come watch you manipulate electricity with your bare hands. You'll need: [1] X Research source
- An empty toilet paper roll (or lightweight cardboard rolled into a small tube)
- (2) D batteries
- Tape (electrical tape works well)
- 5" (12.5 cm) long piece of wire (if you're using a speaker wire , use the copper kind)
- 2.2 volt light bulb (different bulbs are an option, but it may or may not work as well. A bulb from a string of Christmas lights works quite effectively.)
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Tape the wire to the negative ( - ) end of one of the batteries. Make sure it's snug and not going anywhere, or your light will end up flickering. [2] X Research source
- You could use tin foil instead of wire, but it's a little less dependable and harder to work with.
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Tape the bottom of the toilet paper roll/cardboard well so that it is completely covered. You don't want any light to sneak through, dissipating its strength -- that would be one poorly working flashlight. [3] X Research source
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Insert the battery, wired end first, into the toilet paper roll. Even though the wired end is facing the taped bottom of the roll, the other end of the wire should be sticking out of the open end. [4] X Research source
- If the wire isn't sticking out enough to come around the edge of the battery, you need to shorten your tube.
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Insert the next battery, negative side first. Its negative side will meet the positive side of the battery, which is already inside. This connection continues the flow of electricity from back to front, ultimately lighting up your device.
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Tape the bulb to the top of the battery. Be confident there's an adequate direct connection between the two surfaces (basically, make sure it's sturdy). Make sure you can still see the bottom half of the bulb.
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Light up your flashlight. With the wire, touch the silver part of the bulb. If it doesn't light up after a few tries, check the tips below for troubleshooting. If it does function, now you have a working flashlight with an on/off feature.
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Gather your materials. It's time to beckon the MacGyver within you and get started.
- 2 D cell batteries (separate)
- 2 5" pieces of number 22 insulated copper bell wire (1" of insulation stripped off both ends)
- Cardboard tube cut to 4" in length
- PR6, or number 222, 3-volt flashlight bulb
- 2 brass fasteners (brads)
- 1" x 3" cardboard strip
- Paper clip
- Tape
- Bathroom-size paper cup
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Attach a brass tab to the end of each wire. Wrap it around to secure it. Punch the tabs through the same side of the cardboard tube, but with the wires coming out of different ends. The pointy ends should be sticking out of the tube. This'll be used to serve as part of the on/off switch.
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Tape your two D batteries together. Make sure the positive of one end is on the bottom of the negative end. Your battery should double in length, not width. Make sure they're firmly attached to each other and slide the batteries into the tube.
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Tape the wire on the negative end to the battery. The negative end is the flat one. Masking tape is sufficient for this.
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Cut a hole in your small cardboard strip. Place the wire on the positive end through that hole and wrap that wire around the bulb. Place the end of the bulb into the hole so it can be supported by the cardboard.
- Place tape around the base of the bulb and cardboard to keep it secure to the wire. It should start flickering on at this point.
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Cut a hole in the bottom of a paper cup just large enough for the bulb. Place the bulb into the hole and secure the cup to the cardboard base with more tape.
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Insert a paperclip or soda tab in between the two brass tab ends. When the paperclip is touching both, it conducts electricity and turns your flashlight on. If the paperclip is moved, your flashlight will turn off. Voila!
- You can use a soda tab instead of a paperclip, too!
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Finished.
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Common Questions: Making a Homemade Flashlight
What are the best batteries for a DIY flashlight?
The "best" batteries are the ones that make sense for your DIY flashlight in terms of size, fit, and voltage compatibility. Common battery types include alkaline, lithium, and NiMH, and each type has pros and cons. Generally speaking, rechargeable lithium-ion batteries (like the 18650 or 21700) are great options because of their high energy density and longer lifespan. For simpler flashlights that require less power, AA or AAA alkaline batteries can be good options. [5] X Research source
What are some good flashlight casing ideas?
Feel free to get creative with this! Good casing options that most people have around the house include cardboard and metal tins. For example, you could easily use an empty cereal box as a cardboard casing. Copper pipe and fittings can also make for a super durable DIY flashlight casing. [6] X Research source
How do you troubleshoot a homemade flashlight?
Start by checking the batteries since power-related issues are often to blame. If the batteries look old, replace them. Make sure the batteries are inserted properly and check the battery contacts for signs of corrosion or dirt. Confirm that the switch works, check for any loose connections, and make sure the batteries are the right voltage. [7] X Research source
Video
Tips
- Want to make the flashlight look cool? Draw something on a piece of paper and tape it around the toilet paper roll/cardboard. A ghostly face, for example. Or, you can cover the end in masking tape and then draw on thatThanks
- If the light doesn't light up check for the following:
- Is the light bulb burned out?
- Is the bulb a 2.2 volt bulb?
- Is everything connected?
- Do the batteries still have power?
- Are the batteries in the correct position?
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Warnings
- Always do this with adult supervision.Thanks
- Be careful; the wire will get moderately hot.Thanks
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Things You'll Need
Quick & Easy Method
- Empty toilet paper roll, or lightweight cardboard rolled into a small tube
- 2 D batteries
- Tape (works better with heavier duty tape)
- 5 inch long piece of wire (if you use speaker wire, use the copper variety)
- Desk, or a working space
- 2.2 volt light bulb (you can try different bulbs, but it may or may not work as well. A bulb from a string of Christmas or festive lights works quite well.)
Alternate Method
- 2 D cell batteries (separate)
- 2 5" pieces of number 22 insulated copper bell wire (1" of insulation stripped off both ends)
- Cardboard tube cut to 4" in length
- PR6, or number 222, 3-volt flashlight bulb
- 2 brass fasteners (brads)
- 1" x 3" cardboard strip
- Paper clip
- Tape
- Bathroom-size paper cup
References
- ↑ https://www.youtube.com/watch?v=tpdOgf7i5Xg
- ↑ https://www.youtube.com/watch?v=tpdOgf7i5Xg
- ↑ https://betterlesson.com/lesson/639070/building-a-flashlight-preparation-day
- ↑ https://www.familyeducation.com/entertainment-activities/arts-crafts/diy/make-your-own-toilet-paper-tube-flashlight
- ↑ https://www.ufinebattery.com/blog/a-comprehensive-guide-to-flashlight-batteries
- ↑ https://makezine.com/article/technology/how-to-make-a-flashlight-from-scratch/
- ↑ https://www.wubenlight.com/blogs/news/safety-tips-for-flashlight-diy-projects
About This Article
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