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Looking to spruce up your room with a splash of color? Making new cushion covers is a really great and easy way to change up the look of any room. In addition, you can give new life to an old cushion or pillow, instead of having to buy a new one. While it may seem like a daunting project, the biggest requirements of making a new cushion cover are a bit of your time and some basic sewing skills.

Method 1
Method 1 of 2:

Making an Envelope Cushion Cover

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  1. Pick one that is pretty thick and durable, like an upholstery fabric. Cushions can take a lot of physical abuse, so making a cushion out of delicate fabric might look good at first but it will not last very long.
    • The amount of fabric you buy will depend on the size cushion you are making. Measure your cushion insert (or decide on a size of insert if you do not have one already). You will need 2 1/2 times the length of the cushion insert, as the fabric will be covering both sides of the cushion with a little overlap. Your fabric should also be a few inches wider than the width of the cushion insert, as you will need a bit extra for seam allowance. [1]
  2. When you get your fabric home, be sure to wash the fabric in a hot cycle before making your cushion cover. This will shrink the fabric, assuring that it will not shrink any further if you wash it after the cushion cover is made.
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  3. Get is nice and smooth, as it will probably be quite wrinkled after it was washed and dried. Be sure to use the appropriate heat setting on your iron for the fabric you are using.
  4. To make sure that you cut your lines straight, use a straight edge to mark your lines before cutting them. The length of your fabric should measure 2 1/2 times the length of the cushion insert. The width of your fabric should measure the width of your cushion plus two inches. The extra two inches will give you enough extra fabric for seam allowance and the fluff of your insert.
    • If your insert is very fluffy you may need to add a few more inches to the width. If you are unsure of what width you should cut, put your insert on top of the fabric. Make sure the width of the fabric will fit up to the center of the sides of the insert plus a few inches for seam allowance.
    • Your piece of fabric should end up being shaped like a long rectangle, with two long edges and two short edges.
  5. Place your fabric on a table with the wrong side facing up and one of the short edges closest to you. Fold the short edge closest to you up a half inch and then fold it over once again. This will make the raw edge of your fabric concealed. Pin and then sew along the inside of the folded edge.
    • Repeat this on the other short end of your fabric.
  6. Place the fabric on a table with the right side facing up and one of the shorter edges closest to you. Fold the bottom of the fabric up 3/4 of the height of your cushion insert. Then fold the top of the fabric down, also 3/4 of the height of the cushion insert. This will make the ends overlap and the total height should be equal to the height of your cushion.
    • Once you hold the fabric you should have the wrong side facing out.
    • Pin along these two edges, through both layers, and sew along the seam.
  7. To push the corners fully right-side out you may need to stick your fingers or a chopstick inside the cushion cover once it is turned right-side out. [2]
  8. You will need to squeeze it inside between the overlapping flaps on the back of the cover. Work it into place, putting your hands inside if need be to get the corners positioned correctly.
    • Iron your cushion cover before putting in the cushion if it has become wrinkled.
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Method 2
Method 2 of 2:

Making a Cushion Cover Out of an Old T-shirt

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  1. Instead of throwing it away, make it into a cushion cover that you can enjoy every day.
  2. Lay the t-shirt out flat and then carefully make a cut from the armpits up to the top of the sleeve, following the line of the side of the shirt up to the top. Then make a cut across the top of the shirt, from the top of one sleeve, across the neck, to the top of the other sleeve.
    • Discard the arms and neck area you cut off. The piece of the t-shirt you keep will be shaped like a rectangle.
  3. Be sure that the space between the two side seams is the same width as your cushion.
    • If you prefer, you can stuff your t-shirt cushion cover with cotton wool, wool, or thin sheets of cotton, instead of a pre-made cushion.
  4. The goal here is to adjust the length of the t-shirt so that it is just long enough to cover up the bottom edge of the cushion.
    • Pin the bottom edge of the front and back of the t-shirt together. This will form the bottom seam of the cushion cover.
  5. Use a whipstitch or slip stitch to close up the seam.
    • You can use your sewing machine to sew the seam as close to the bottom edge as possible, but it could make a slightly awkward edge if you are not experienced at sewing.
  6. You can be as creative as you like. Sew buttons, beads, or little threads of yarn to the top. As long as you like it, it is perfect.
    • Another decoration idea for the more patient or experienced sewer is to embroider a small picture onto the front. This will make a nice centerpiece on your cushion cover.
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Expert Q&A

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  • Question
    What's the best type of fabric for a cushion cover?
    Mia Danilowicz
    Master Tailor
    Mia Danilowicz is a Master Tailor who works onset and on the red carpet in Los Angeles, California. With over a decade of experience, Mia specializes in bridal and gown couturier fittings, garment reconstruction, and custom design. Mia has worked at the Oscars, Grammys, SAG Awards, and Golden Globes. Her clients include a long list of entertainment and fashion industry headliners, major fashion magazines, luxury consumer brands, and popular media. Mia was trained at the Fashion Institute of Design and Merchandising and received her AA in Fashion Design and BS in Business Management.
    Master Tailor
    Expert Answer
    For the best cushion cover, opt for materials that don't stretch, as fabrics with stretch or lycra can lose their shape over time and appear saggy. Ideally, select a woven material that will maintain its shape as it ages. Examples include linen or cotton broadcloth. These fabrics offer durability and resilience, ensuring your cushion cover retains its form and appearance over time.
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      Tips

      • If you use a plump and soft cushion insert you can use your newly recovered cushion as a bed pillow if you wished.
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      Warnings

      • Be careful not to stab yourself with the needle or pins you are using. It's best to keep all your tools organized throughout your project so that accidents like that don't happen.
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      Expert Interview

      Thanks for reading our article! If you’d like to learn more about sewing, check out our in-depth interview with Mia Danilowicz .

      About This Article

      Article Summary X

      To make a cushion cover, start by cutting some fabric into a rectangle that’s 2 ½ times the length of your cushion, and 2 inches wider than the width to allow for the seam. Then, flip the fabric over, tuck the edges on the short ends by 1 inch, and sew the short ends together. Next, place the fabric lengthwise in front of you, fold over the short ends to ¾ of the height of your cushion, and sew the long ends together. Finally, flip the fabric right-side out and insert the cushion between the overlapping flaps. To learn how to make a cushion cover from an old t-shirt, scroll down!

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      Reader Success Stories

      • Nicole Peet

        Aug 18, 2023

        "Excellent. Found it easy to follow and very clear with the measurements. Great job!!"
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