Q&A for How to Set Up an Oxy Acetylene Torch

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  • Question
    What are the types of flames that an Oxy Acetylene Torch produces?
    Surekha Krishnan
    Metallurgy Expert
    Surekha Krishnan is a Metallurgy Expert based in Columbia, South Carolina. Surekha specializes in both arc welding and solid-state welding and has been a Plant Metallurgist at FN America, LLC since 2021. Surekha has over 7 years of experience, and is an expert in all Heat Treat processes and record retention, has prior experience as a Weld Engineer, and has taught various IIW welding courses in the past.
    Metallurgy Expert
    Expert Answer
    So, an oxy-acetylene torch produces three types of flames: oxidizing, reducing, and neutral. The oxidizing flame contains a higher proportion of oxygen, which results in a hotter flame that is used for cutting metals or welding materials like brass, where excess oxygen helps to form a protective oxide layer. Next is the reducing flame, which has more acetylene than oxygen. This type of flame is cooler and has a reducing environment, making it ideal for welding metals like aluminum and high-carbon steels where oxidation needs to be minimized. Lastly, the neutral flame is a balanced mixture of oxygen and acetylene, which provides a stable and clean flame that is perfect for general welding tasks. Also, keep in mind that the torch must be set up correctly by adjusting the oxygen and acetylene cylinders to the desired mixture that is tailored to the specific welding or cutting requirements.
  • Question
    Why is the head of an oxy acetylene torch made of brass?
    Community Answer
    Because it is a corrosion resistant metal that will not create sparks when struck against other substances.
  • Question
    Which tip should I use to heat the metal up?
    Community Answer
    There is a tip called a rose bud that produces a large area to heat metals. A brazing tip can work on smaller areas.
  • Question
    How many gauges are needed on the acetylene bottle?
    Community Answer
    Two. A Cylinder Pressure Gauge and a Working Pressure Gauge. The CPG will show about 200psi on a full acetylene bottle and decrease as it is used. The WPG indicates the gas pressure to the torch and is set by the regulator.
  • Question
    What size tip do I need for cutting thick metal in half?
    Community Answer
    Use a larger tip for cutting thick metal.
  • Question
    How do I stop black smoke from happening when I light an oxy acetylene torch?
    Community Answer
    You can't, because it's a carbon gas. Do not try lighting with some oxy because that is an explosive mixture.
  • Question
    Can I lay the gas tank down while it is being used?
    Community Answer
    You could lay the oxygen bottle down, but never lay the acetylene bottle down. The acetylene bottle contains acetone, which helps stabilize the acetylene. Laying the bottle down could lead to venting the acetone. A general rule of thumb is don't lay either bottle down.
  • Question
    How do I set up the regulator?
    Community Answer
    The acetylene regulator should be between 5-7 psi.
  • Question
    What is the safety device fitted to the regulator?
    Community Answer
    It is a back-flow preventer. It keeps the acetylene from mixing in the hoses and tanks with the oxygen and vice versa.
  • Question
    Why do the torches keep going out?
    Community Answer
    The work is dissipating heat faster than the torch is producing it. Turn up the torch or use a larger tip.
  • Question
    Can you provide a list of procedures for adjusting an oxyacetylene torch for brazing?
    Sarah Battilana
    Community Answer
    A different mechanism called “capillary action” is used for brazing. To achieve uniform capillary action, both parts must be evenly heated before adding rod. Preheating conducts heat through the joint and brings both pieces to the right brazing temperature. The torch must be kept in motion to evenly distribute heat and should be kept farther away than traditionally to keep sections from overheating.
  • Question
    How do I know when the cutting torch is ready to cut?
    Community Answer
    Wait until the metal starts to glow, and then try the extra oxy. If it does not start cutting, heat it some more and try again.
  • Question
    How do I open an oxy acetylene torch if I closed it really tight?
    Community Answer
    Try a set of channel lock pliers. Then it might be good idea to have it checked out by a professional.
  • Question
    What is the proper acetylene pressure to use on a welding torch?
    Sarah Battilana
    Community Answer
    Check the manufacturer's instructions, but generally the acetylene should be set to about 10 psi and the oxygen should be set to about 40 psi.
  • Question
    How do I find a leak in an oxy-acetylene system?
    Community Answer
    Use a mixture of soap and water in a spray bottle. Spray all the connections. Watch for bubbles that form from the gas leaking.
  • Question
    What should my oxygen gauge PIS be set at for blazing?
    Community Answer
    Your setting will depend on the thickness of the material that you're working with. It's safe to start with your gases set to equal pressure. Some people bump the oxygen to 20 psi and the Acetylene to 5 psi.
  • Question
    How far do I open the acetylene tank?
    Community Answer
    Only open the acetylene tank two full turns, but open the oxygen tank all the way.
  • Question
    What are the procedures of turning off a gas welding equipment?
    Community Answer
    Acetylene first on torch. Then oxygen in torch, same step for tanks and then open the torch valves again to bleed any extra out.
  • Question
    After cutting, do I close the oxy valve first, or the acetylene valve?
    Community Answer
    Acetylene first because oxygen can't burn without acetylene. In case of emergency shut off acetylene from torch first.
  • Question
    Can I use air from my air compressor?
    Galasy4969
    Top Answerer
    No. You need to use pure oxygen. Otherwise, the flame won't be hot enough.
  • Question
    How do I know if my old oxy acetylene torch is safe to use?
    Community Answer
    Check the valves for debris. Check for leaks in the valves, hoses and torch. Is the torch and tanks in good visual condition? If so, you will be fine. If not, get it seen by a professional first.
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