How to Cut Slate

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If you're working on a project at home and you're using slate, you may need to cut it to fit it into different spaces. To cut slate, you'll need to mark the slate so that you have a line to cut across. Then, you'll need to use a chisel and hammer, handheld slate cutters, or a power saw to cut it. If you use the correct tools and take your time, you can cut straight and precise lines with a little practice.

Method 1
Method 1 of 4:

Marking the Slate and Preparing to Cut

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  1. It’s much easier to draw and cut a straight line across the bottom side of the slate. When cutting slate manually with a hammer and chisel or a handheld slate cutter, flip it over and cut along the flat underside of the tiles. [1]
    • To minimize the amount of dust produced when you cut your slate, soak the slate in water for a minute or two before you cut it.
  2. When using power tools, it's more important that the slate lies flat on the surface you're cutting on. In this case, you'll mark the top of the slate. [2]
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  3. You can use a ruler or a straight piece of wood as your straightedge. Put the ruler or wood on top of the slate and use a pencil to draw a straight line across the section that you want to cut. This line will guide you as you cut your slate. [3]
    • You may find that your pencil line is hard to see or easily washes off when you use your wet cutter. If this happens, you can use a grease pen, white China pen, or masking tape to mark your line.
  4. When you cut slate dust and particles will fly into the air. These are harmful to inhale and can also get into your eyes. Open all of the windows or work outside.
    • Keep the sawdust away from you by positioning a fan near your workstation. The fan should point in one direction, blowing the sawdust away from you.
  5. As you cut slate, dust will fly into the air and could get into your eyes or mouth. In addition to the proper safety gear, you should also wear closed-toe shoes, thick pants, and a work shirt that you don't mind getting dirty. [4]
    • Even with your protective gear, you can get injured when cutting slate. Make sure you don't stand in the path of your blade discharge, as flakes of slate may fly out and strike you.
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Method 2
Method 2 of 4:

Utilizing a Chisel and Hammer

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  1. Use a chisel and hammer when cutting through thin slate. The chisel and hammer method may not be the most accurate way to cut slate, but it's one of the easiest ways. This method is best used on thin slate, as the chisel may not be able to cut through thicker pieces of slate.
    • Your chisel should be sharp and cold.
    • Don't try to force your cut. It will likely take several passes for you to cut through the slate in a clean cut.
  2. Get the straightedge that you used to mark your line and place it over the slate. The line and edge of the wood or ruler should line up.
  3. Place your chisel along the side of the straight edge and drag the chisel across the slate to score it. Use the straightedge to guide your chisel so that you keep the line straight. Apply enough pressure to get a clear line, but don't push too hard or you could crack the slate. There should now be an indentation in the line that you drew.
    • You can also use a carbide-tipped pencil or the sharp edge of a trowel to score the slate.
  4. Put the flat, straight side of the chisel into the indentation that you created. Lightly tap the top of the chisel with a hammer to break off sheets of slate. Continue to work down the line in the slate until the piece that you want is cut. If you scored the slate well, it should break off in clean, straight pieces. [5]
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Method 3
Method 3 of 4:

Cutting the Slate With a Slate Cutter

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  1. This tool has special carbide tipped blades that are resistant to wear when cutting slate. They look like shears or large scissors and will cut through slate fairly easily. Use these if you have to cut through slate that's somewhat thick. [6]
    • Slate cutters can be found online or at a hardware store.
  2. Place the straight edge that you used to mark the slate on top of the slate. This will help guide you as you score and cut the slate. [7]
  3. Use the sharp edge of a trowel, chisel, or carbide tipped pencil and press down and drag down along the line that you drew. This should create a slight indentation in the slate. [8]
  4. Place the blades of the cutters on the line. One blade should be on top of the slate and the other blade should be under it. If the piece of slate is big, clamp it down on a workbench so that it stays still while you cut it.
  5. Hold the handles with both hands and squeeze to start cutting the slate. You'll have to apply a moderate amount of pressure on both handles, but the blades should be sharp enough to cut all the way through. Continue to cut down the line as straight as you can. Excess slate will fall to the side. [9]
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Method 4
Method 4 of 4:

Using Power Tools to Cut Slate

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  1. Buy or rent an angle grinder or circular saw to cut through thick slate. Angle grinders and circular saws are suited to cut slate. Make sure to use a carbide or diamond tipped blade because slate will dull weaker blades. Also, your cutter wheel should be as thin and fine as possible, which will reduce spalling. [10]
    • Use an angle grinder to cut through slate that’s more than 1 ⁄ 2 inch (1.3 cm) thick. [11]
    • Renting cutting equipment can cost $15-$50 (USD) per day.
    • Circular saws and angle grinders can cost anywhere from $50-$200 (USD).
    EXPERT TIP

    Sina Kamran

    Hardscape Specialist
    Sina Kamran is a Hardscaping Specialist and the Owner of Design Scapes, Inc. in Santa Monica, California. With over 15 years of experience, he specializes in customized, site-specific hardscaping and landscaping design/build projects. He's a certified National Concrete Masonry Association (NCMA) designer, a certified installer with the Interlocking Concrete Pavement Institute (ICPI), and a Rain Bird Certified Irrigation Professional. Additionally, Design Scapes, Inc. has many 5-star rated reviews.
    Sina Kamran
    Hardscape Specialist

    For cutting slate, a circular saw with the proper blade works best. Of all the tools for cutting slate — hammers, chisels, specialty cutters, saws — a circular saw with the proper blade works best. It's the most efficient and precise method, making it easy to cut slate for different uses.

  2. It’s important that your slate doesn’t shift around as you cut it or you may make uneven lines. Clamp the slate so that the part you're cutting off hangs over the workbench. If you don’t hang the slate over a flat surface you’ll cut through whatever it’s resting on. [12]
  3. Plug in the saw and turn it on. Using both hands, carefully place the blade above the line that you drew. Pull the trigger and the blade will start to spin. [13]
  4. Slowly lower the angle grinder on the line and move it up and down slightly to cut through the slate. Continue holding the trigger down and move the angle grinder down the line that you drew before. Once you’re done, you should have a straight edge. [14]
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      Tips

      • If your slate is an ungauged natural slate with varying thickness, be sure to cut away the thin outer rims before you cut the slate. If you don't, you'll need to build up extra mortar during installation to make up for the thin parts.
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      • Start your cut on the thickest part of the slate to prevent it from breaking.
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      • Sand the sharp edges of the slate with a rubbing stone so that you don’t cut yourself.
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      Things You’ll Need

      Marking and Preparing to Cut

      • Pencil
      • Ruler or plank of wood

      Chisel and Hammer

      • Chisel
      • Hammer

      Slate Cutter

      • Handheld slate cutter
      • Trowel, chisel, or carbide tipped pencil

      Power Tools

      • Goggles and a facemask
      • Angle grinder or circular saw
      • Diamond or carbide tipped blades
      • Workbench clamps

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      Expert Interview

      Thanks for reading our article! If you’d like to learn more about measuring tools, check out our in-depth interview with Sina Kamran .

      References

      1. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=22s
      2. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=6m28s
      3. ↑ https://www.youtube.com/watch?v=VVTRqFPZVDI&feature=youtu.be&t=1m41s
      4. ↑ https://www.youtube.com/watch?v=g-bKMIbhNwk&feature=youtu.be&t=1m43s
      5. ↑ https://www.youtube.com/watch?v=6xUEE3zxqQs&feature=youtu.be&t=3m43s
      6. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=49s
      7. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=1m7s
      8. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=1m7s
      9. ↑ https://www.youtube.com/watch?v=sRMdjaNHqsc&feature=youtu.be&t=16s
      1. ↑ http://www.davinciroofscapes.com/document-download/?document_id=37
      2. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=6m13s
      3. ↑ https://www.youtube.com/watch?v=g-bKMIbhNwk&feature=youtu.be&t=2m18s
      4. ↑ https://www.youtube.com/watch?v=hjFyiq0Eiwo&feature=youtu.be&t=6m37s
      5. ↑ https://www.youtube.com/watch?v=xupMG8YUYag&feature=youtu.be&t=9s

      About This Article

      Article Summary X

      Cutting slate only requires a few simple tools, but you will need to take your time to get a straight, precise line. Before you start, use a pencil and ruler to mark where you want to make the cut. Work in a well-ventilated area, and wear goggles, a mask, and gloves to protect yourself from flying dust. Start by scoring your line with the sharp edge of a trowel. Then, if you have a slate cutter, use this to cut along the scored line. If you don’t have a slate cutter, you can also use a chisel and hammer to break the slate apart. Keep in mind that this method won’t cut as precisely as a slate cutter. To learn how to use power tools to cut slate, read on!

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        May 26, 2020

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