How to Use Wire Strippers

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Wire strippers are a tool that anyone can use to remove the insulation surrounding a wire in order to plug it into a terminal or splice loose wires together. The most important thing is to turn off the power to the wires you're going to strip! Then, fit the wire into the right-sized slot on the stripper, twist the stripper, and pull off the insulation. Removing the insulation allows the wire to conduct electricity to a switch, receptacle, or another device.

Method 1
Method 1 of 3:

Taking Safety Precautions

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  1. When working with a wire that’s already part of an electrical circuit, kill the power supply. Cutting the main power prevents the possibility of an accident. Find the main electrical panel for your home, which is often in the basement or lowest floor. Flip the main circuit breaker or unscrew the fuse to shut off the electricity. [1]
    • You can flip the main circuit or fuse to totally shut off power, or you can shut off power to the room you’ll be working in.
    • You won’t need to contact the electrical company to work on wires in your home, although you can ask them to shut off (and turn back on) the power supply for you. However, they'll do this on their own time so be prepared to wait.
  2. Always double-check the wire to make sure it’s not carrying electricity. Get a multimeter , turn it to the voltage setting, and hook it up to the wire. If the readout doesn’t stay at zero volts, the circuit is still getting power. Shut off the power completely before trying to strip it.
    • It's important to test for voltage, not current, because the multimeter may show a current reading of zero if no device is plugged into the circuit, even if power is still going to it.
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  3. To further reduce the risk of accidents, wear safety gear. Put on a pair of eye goggles and rubber gloves. If there’s water on the ground, wear rubber boots as well.
  4. Thermal wire strippers burn insulation, which can produce harmful fumes. Before using the device, put on a respirator. These masks can be found at any home improvement or general store. Alternatively, work in a well-ventilated environment in order to avoid breathing in the fumes.
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Method 2
Method 2 of 3:

Using Manual Wire Strippers

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  1. If the wire is attached to an electrical circuit, you’ll need electrical pliers. They’re identifiable by their protective rubber grips. For bending wires into tight spaces, needlenose pliers come in handy, while lineman’s pliers are for heavier wires. To figure out which type of pliers to use, look at the size of wire you’re stripping. [2]
    • Needlenose pliers are best for #12 wires or greater, which have a diameter of at least .08 inches (2.0 mm).
    • Lineman’s pliers help with thick wires and may be useful for any bigger than than .08 inches (2.0 mm).
    • If you’re stripping an unconnected wire, you’ll be fine using your hands.
  2. Hold the pliers in one hand. Squeeze the handles together to open the blades, then use them to hold the wire in place. Make sure you keep the wire away from any exposed skin, in case it’s energized.
  3. Many manual strippers have notches for different wire sizes. Smaller diameter wires are handled closer to the tip of the blades. To get the perfect cut, use the pliers to feed the wire end into the proper slot. Test the notches until the wire fits snugly in one of them.
    • Some strippers have a nut you can adjust to change the depth the of the cut.
  4. Move the blades about 1 ⁄ 2 to 3 ⁄ 4 inch (13 to 19 mm) from the end of the wire. This is typically all you’ll need to strip to attach the wire to a terminal or tie it to another wire. Adjust the blades to compensate when you need more or less wire than this. [3]
    • Strip more of the casing when you need to get to the underlying wire, such as when turning it to scrap metal or for science projects.
    • When repairing a damaged wire, cut the wire under the damaged part and then strip the remaining wire 1 ⁄ 2 to 3 ⁄ 4 inch (13 to 19 mm) from the end.
    • Removing too much insulation could create a short in the power box.
  5. Close the stripper blades against the wire, but don’t twist the wire. Instead, rotate the wire strippers in place. Once the blades have dug into the casing, pull the pliers towards the end of the wire. The casing should come right off. [4]
  6. Look out for wires that appear frayed or twisted or insulation that is damaged. These issues could create a short since the insulation keeps the wire from contacting other wires directly. Use the wire strippers to cut below the damaged part. You’ll need to strip the casing below the cut to expose a fresh piece of wire. [5]
  7. Splice 2 wires together , if necessary. After cutting out the bad section of wire and removing the insulation from both wires, twist the exposed sections together. Connect the two wires with a wire nut and make sure that no bare wire is showing beneath the nut.
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Method 3
Method 3 of 3:

Using Wire Stripper Machines

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  1. Manual pliers handle specific wire sizes. Automatic clippers handle these sizes and those in between them. These machines strip the wires cleanly with less manual effort.
  2. Using your pliers, place the part you want to strip into the jaws of the automatic stripper. Wires that are very small or extremely thick still won’t fit and the machine will fail at cutting them.
  3. Press the handle together and the blades will cut into the casing at all sides. Pull the strippers up and off the end of the wire to remove the casing.
  4. Wires with a diameter less than .01 inches (0.25 mm) are very small and often made of fine materials. They’re too delicate to be handled by other strippers without taking damage. Instead, use a computer-controlled laser stripper to burn away the casing. All you do is set the wire in the machine and press a few buttons to operate it.
    • You’ll have to search online and contact a company that makes laser wire strippers.
  5. Thermal strippers use heat to burn away insulation on wires with a diameter larger than .05 inches (1.3 mm). Hold the wire near the thermal tip of the machine and turn on the heat to cut through the casing. Only do this in a well-ventilated area, though, since the process will produce noxious fumes.
    • You can usually find low-end thermal strippers online or in some home improvement stores.
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Expert Q&A

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  • Question
    How do you maintain wire strippers?
    Ralph Childers
    Electrical Professional
    Ralph Childers is a master electrician based in the Portland, Oregon area with over 30 years of conducting and teaching electrical work. Ralph received his B.S. in Electrical Engineering from the University of Louisiana at Lafayette and holds an Oregon Journeyman Electrical License as well as electrician licenses in Louisiana and Texas.
    Ralph Childers
    Electrical Professional
    Expert Answer
    To maintain wire strippers, take care of them like any other tool. For the thermal and laser types, it is best to read the manual and follow the recommendations given.
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  • Question
    What are the different types of wire strippers?
    Ralph Childers
    Electrical Professional
    Ralph Childers is a master electrician based in the Portland, Oregon area with over 30 years of conducting and teaching electrical work. Ralph received his B.S. in Electrical Engineering from the University of Louisiana at Lafayette and holds an Oregon Journeyman Electrical License as well as electrician licenses in Louisiana and Texas.
    Ralph Childers
    Electrical Professional
    Expert Answer
    There are several different types of wire strippers, including manual, laser, thermal, and automatic.
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    Thank you for your feedback.
    If wikiHow has helped you, please consider a small contribution to support us in helping more readers like you. We’re committed to providing the world with free how-to resources, and even $1 helps us in our mission. Support wikiHow
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      Warnings

      • Never work on a live wire. Make sure the electrical supply is turned off before stripping off the casing.
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      Things You’ll Need

      • Rubber gloves
      • Protective eyewear
      • Electrical pliers
      • Manual or automatic wire stripper for normal wires
      • Laser stripper for small wires
      • Thermal stripper for thick wires

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      References

      1. ↑ https://www.bhg.com/home-improvement/electrical/how-to-turn-off-power/
      2. ↑ https://www.ccohs.ca/oshanswers/safety_haz/hand_tools/pliers.html
      3. ↑ https://www.bobvila.com/articles/how-to-strip-wire/
      4. ↑ https://www.sciencebuddies.org/science-fair-projects/references/wire-stripping-tutorial#usinghookupwire
      5. ↑ https://www.familyhandyman.com/electrical/wiring/how-to-make-safe-wire-connections/view-all/

      About This Article

      Article Summary X

      To use manual wire strippers, grip the wire you want to strip with electrical pliers. Next, check the wire's size and inspect your pliers to see if there are notches for different sizes on the blades. If yours has notches, move the wire into the correct notch. Then, set the stripper blades near the end of the wire, squeeze tightly on the handles, and rotate the pliers in place so that the blades cut into the wire casing. Finally, pull the pliers to the other end of the wire to strip away the casing. For tips on using wire stripper machines, read on!

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