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A backyard shed can increase your home's storage or work space. Metal sheds are sturdy and widely available in many sizes. If you own a metal shed, you may know that it requires frequent upkeep to avoid rusting. To prevent damage, it is important to prepare, prime and repaint it before it accumulates rust. Invest time to remove rust and to paint the shed. When choosing primer and paint, pay for high quality materials to save money in the long term, because your paint will last longer. Here are tips to paint a rusty metal shed.

Method 1
Method 1 of 2:

Metal Shed Preparation

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  1. Use a strong spray attachment to remove leaves, dirt and other debris. It is important to clean it to see which areas of the shed have rust.
  2. Dirt will hold in moisture and increase rust, so take time when washing your shed. Use a sponge with a soft and abrasive side and then rinse well.
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  3. This type of rust appears quickly after the metal surface is wet. It will damage the metal if not treated immediately.
  4. Wash it and apply some paint thinner with a rag to remove any flash rust spots. [1]
    • Sanding the surface helps improve paint adhesion.
  5. Use a putty knife to apply the auto body filler and swipe it until it is almost even with the shed's metal surface. Allow it to dry completely. [2]
  6. There are a number of methods that can be used. Choose depending upon available materials and the quantity of rust. [3]
    • Buy a wire brush attachment for your power drill, if you have rust patches, instead of rust all over the shed.
    • Employ a belt sander and orbital sander to remove rust on many surfaces and corners. Use fine grit sandpaper so that you do not damage the integrity of weakened surfaces. Most people who are repainting metal sheds will need to do some sanding. Although you can sand by hand, it will save time by using power tools.
    • Rent a hand held sandblaster for big jobs. This device uses compressed air to blow fine sand over the surface of the shed. It has the same effect of sanding, but is very efficient. Make sure to lay drop cloths over plants and objects. Sandblasting is extremely effective for metal scroll work and smaller, hard to reach surfaces, as well as long flat surfaces.
    • Use a combination of any of the above methods according to what is the most effective. Remember that areas with auto body filler will also need to be sanded to ensure the paint will stick to the surface.
  7. This will remove sand and dirt particles that have accumulated. Allow it to dry completely before starting to paint.
    • If it is a manageable size, dry it with some rags to decrease the likelihood of flash rust.
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Method 2
Method 2 of 2:

Metal Shed Painting

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  1. Make sure you get into all the crevices around the surface of the shed. [4]
    • Read the directions on the rust-inhibiting primer. They usually have a slightly more careful application style than most paints. Spread it according to the spread rate on the container.
  2. Wipe the area dry with a dry cloth. Allow it to dry completely after the moisture is removed. [5]
  3. If your main goal is to avoid rust damage, then do a second coat and look out for rusty moisture as it dries. [6]
  4. Choose a high-quality paint with rust-inhibiting properties. You can use brushes or a paint sprayer on the paint application.
  5. Many metal primers are red or other darker colors and they can show through. [7]
  6. Remove your drop cloths.
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Community Q&A

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  • Question
    If I use a primer do I need to remove the rust?
    Community Answer
    Of course. Unless you'd like the primer and paint to look really ugly and shed right off in a month or two. Do it right with automotive primer and paint and you won't have to touch it again for 30 years.
  • Question
    What about applying a rubberized coating to prevent rust as opposed to a water or acrylic base paint?
    Community Answer
    I don't recommend it, they aren't very good with UV exposure. The metal just needs to be sealed, it's no different than a car's body.
  • Question
    Can I use a pressure washer?
    Community Answer
    You can, but you're adding water to cleaned areas to accelerate their re-rusting. It's best to use a power drill with a wire brush after you scrape heavier rust areas with a putty knife.
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      Tips

      • Always wear long-sleeved shirts and long pants for work clothes when you are working with these materials.
      • For ornamental ironwork or extremely rusty surfaces, you can consider using an organic rust converter to remove rust from the surface instead of sanding. This product converts the rust into an inert substance. However, it can create a surface that isn't smooth, so it should not be used if you want a high quality finish on your metal shed.
      • Make sure to complete your painting job within a period of a few days. Dirt accumulation will create rust underneath your paint job, making it deteriorate more quickly. Wipe the surface with tack cloths, if you think dirt has accumulated after washing, priming or painting.
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      Things You'll Need

      • Power drill
      • Wire brush drill attachment
      • Hose
      • Water
      • Spray attachment
      • Belt sander
      • Orbital sander
      • Sand blaster
      • Drop cloths
      • Auto body filler
      • Detergent
      • Putty knife
      • Paint thinner
      • White rags
      • Rust inhibiting primer
      • Paint brushes
      • Paint sprayer
      • Rust-inhibiting primer
      • Acrylic paint with rust-inhibiting properties
      • Work clothes
      • Tack cloths
      • Organic rust converter (optional)

      About This Article

      Article Summary X

      To paint a rusty metal shed, you’ll need to sand away the rust, apply a special primer, then paint it. The first thing you’ll need to do is wash your shed with warm, soapy water. Dirt can increase rust so this way you start with a good foundation. Treat any flash rust by rubbing paint thinner onto the surface. To get rid of the remaining rust, you can use a wire brush attachment for your power drill, a belt sander, or an orbital sander. After you’ve sanded away the rust, apply 2 coats of a rust-inhibiting primer to prevent rust building up underneath the paint. Then, apply 2 coats of a water-based enamel acrylic paint to bring out the color. For more tips, including how to fill any holes in your shed, read on!

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