Luggage Wheel Replacement & Repair

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Instead of shelling out cash for new luggage, follow our guide for easy DIY wheel replacement
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If your luggage has a broken wheel, you may feel tempted to throw it away. But, in most cases, replacing luggage wheels is quick and easy as long as you know your luggage's brand and wheel type. Instead of purchasing new luggage, try installing a replacement wheel for a simple, budget-friendly fix! Check out our guide to replacing screwed and riveted luggage wheels, below.


Things You Should Know

  • Clean your wheels to make sure they really need replacing: they may just be caked with dirt.
  • If your wheel still doesn’t work, observe your luggage to see if needs a riveted wheel or a screwed wheel, as well as the wheel size, and buy a replacement wheel.
  • To replace a screwed wheel, unscrew the original wheel from the luggage, and replace it with your new wheel.
  • Use a hacksaw and PPE to replace a riveted wheel: saw through the luggage rivet, remove the old wheel, and replace it with the new wheel.
Method 1
Method 1 of 3:

Prepping Luggage for Wheel Replacement

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  1. It’s possible your wheels don’t actually need to be replaced: sometimes wheels don't work because they're caked with dirt or debris. Clean the wheel with a damp cloth and look for anything wedged in the wheel before writing it off as unfixable. You may find that thoroughly cleaning the wheels and removing anything lodged in them fixes the problem. [1]
    • If it turns out your wheels are beyond repair, washing them will give you a clean surface to work with as you replace them.
  2. Choose a surface where your luggage can lay evenly while you work—a table or countertop is ideal. Flip your luggage with the wheels facing up so you can get a clear look at each broken wheel while you work on it. [2]
    • If you have to make an emergency replacement while on the go, laying the luggage on the ground can work as well.
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  3. Screwed and riveted luggage wheels are attached in different ways (meaning the replacement process will be different). Screwed wheels are attached by small screws on both sides, whereas riveted wheels are bolted on through the center. [3]
    • Knowing what type your wheels are will help you purchase the right repair materials.
  4. Your replacement wheel will attach and work best if it's the same type as the original wheel. If you're not sure what model your luggage wheel is, contact its manufacturer for details. [4]
    • Buying the wrong-size wheel can make installation impossible or cause the luggage to tilt from the uneven wheel sizes.
    • You may be able to use roller blade wheels as an alternative to replacement wheels. Look for roller blade wheels that are approximately the same size as your old wheel.
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Method 2
Method 2 of 3:

Replacing Screwed Luggage Wheels

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  1. Inspect the wheel for screws, then use a screwdriver to take out any screws securing the wheel. If the screws are undamaged, set them aside—although your replacement wheel likely came with screws, you can use your old screws if needed. [5]
    • You may have to open your suitcase and unzip the liner to access the nut bolts holding the screws in place.
  2. Once you've unscrewed the luggage, the only thing keeping the wheel to the luggage should be a small metal clip attached to a bolt on either side. The clip is usually located in the center of the wheel. Pull out the clip and bolts, setting them aside next to the screws. [6]
  3. Take the old wheel out and dispose of it. Place the new wheel into the wheel well and test its placement. If it feels secure, you can screw the wheel into the luggage. [7]
    • The wheel well is the hole left by the old wheel after you remove it.
    • If the wheel feels too tight or loose, you may have chosen the wrong wheel size.
  4. Put the bolts on both sides of the wheel and slide the clip through to secure them. Use your screwdriver to tighten any screws back in place. Test the new wheel by rolling the luggage back and forth—if it glides smoothly, you have replaced the wheel correctly. [8]
    • If the wheel feels wobbly, try tightening the screws. You may have chosen the wrong wheel size if it still feels wobbly or does not move.
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Method 3
Method 3 of 3:

Replacing Riveted Luggage Wheels

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  1. Riveted luggage wheels require a hacksaw to replace. Before handling a hacksaw, put on a pair of safety goggles to protect your eyes. [9] If you have sensitive ears, put in ear plugs or a pair of noise-canceling headphones.
    • Of the 2 types, riveted luggage wheels are more difficult to replace than screwed luggage wheels.
  2. Slice through the end of the luggage rivet with your hacksaw. Use a screwdriver or your hands to pull apart the old rivet and the bearings or washers holding the wheel in place. [10]
    • Remove the old luggage wheel from the wheel well as well. Unlike the bearings or washers, however, you can discard the wheel.
    • Set the bearing and washers aside for use while installing the new wheel.
  3. Put 1 bearing on each side of the luggage wheel. These will help keep the wheel in place as you install it into the wheel well. [11]
  4. Put the replacement wheel into the wheel well, then slide a 2 in (5.1 cm) screw through the luggage wheel and bearing. Place a washer on both sides of the screw to secure it in place. [12]
  5. Screw a nut into the end of the screw to finish securing the new wheel. Test its fit by moving the luggage back and forth over a flat area. If the luggage glides smoothly, it is the right fit for your luggage. [13]
    • If the luggage is too wobbly, try tightening the nut more. Your wheel may be the wrong size, however, if the wheel cannot move or still feels wobbly after tightening it.
    • But don't tighten the nut too much, or else it may affect your wheel's mobility.
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Community Q&A

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  • Question
    The wheels I’m looking for has one screw which you can get to under the lining and then the whole wheel slides away from the case-where can I get these wheels?
    wikiHow Staff Editor
    Staff Answer
    This answer was written by one of our trained team of researchers who validated it for accuracy and comprehensiveness.
    wikiHow Staff Editor
    Staff Answer
    If you're looking for a specific type of wheel, try reaching out to the original manufacturer of your luggage. It's possible that they will sell you individual replacement wheels.
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  • Question
    What kind of repair shop might I contact to have a broken wheel on luggage replaced?
    Community Answer
    There are a few options for this. First, check to see if the manufacturer of your luggage offers repairs. Sometimes the manufacturer offers a warranty on the luggage and these repairs will be free. Otherwise, there are often a few luggage repair shops in every city, often in combination with a cobbler.
    Thanks! We're glad this was helpful.
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  • Question
    Where do I find a luggage zipper?
    Community Answer
    Amazon sells them. I found a really neat sparkly one I'm very fond of.
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      Tips

      • Contact the luggage's manufacturer for information about the replacement wheel type and best replacement method.
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      • If you've tried to replace the luggage wheels and can't seem to do it, some repair shops specialize in luggage repair. Contact local repair shops to see whether any of their employees can replace your wheels.
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      Warnings

      • Avoid overpacking your luggage to prevent further wheel damage and replacements in the future.
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      Things You'll Need

      Replacing Screwed Luggage Wheels

      • Screws
      • Screwdriver
      • Clip
      • Bolt
      • Replacement wheel

      Replacing Riveted Luggage Wheels

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      References

      1. ↑ https://www.smartertravel.com/fix-a-broken-suitcase/
      2. ↑ http://travelproluggageblog.com/2010/10/luggage/how-do-you-change-wheels-on-a-travelpro-rollaboard/
      3. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      4. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      5. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      6. ↑ https://capsulesuitcase.com/suitcase-repairs-how-to-fix-luggage/
      7. ↑ https://capsulesuitcase.com/suitcase-repairs-how-to-fix-luggage/
      8. ↑ https://capsulesuitcase.com/suitcase-repairs-how-to-fix-luggage/
      9. ↑ https://www.bhg.com/how-to-use-a-hacksaw-7092244
      1. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      2. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      3. ↑ https://expertworldtravel.com/suitcase-repair-guide/
      4. ↑ https://expertworldtravel.com/suitcase-repair-guide/

      About This Article

      Article Summary X

      To replace your luggage wheels, start by turning your luggage upside down on a flat surface, like a table or bed. Then, unfasten any screws securing your wheels to the frame. Once you’ve removed all the screws, pull out the clips and bolts holding the wheels on. After you've removed the wheels, replace them with new wheels and spin them to see if they work. If your wheels seem secure, put the bolts and clips back in. Finally, screw your new wheels on to the frame and tighten them with a screwdriver. For more tips, including how to replace your luggage wheels if they’re riveted onto the frame, read on!

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