How to Seal Mylar Bags for Long-Term Food Storage

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Using a clothes iron, hair straightener, or a vacuum sealer to close Mylar bags
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Mylar bags are a popular storage option for keeping perishable items safe and fresh for long periods of time. Since they’re made of layered plastic or foil, all it takes is a little heat to create an airtight seal. We’ll show you how to properly fill a Mylar bag, seal it with a heat source, and then update you on safe storage periods for some common foods.

Things You Should Know

  • Label the bag’s contents and packaging date with a permanent marker, then fill it with your items, leaving about 3–4 in (7.6–10.2 cm) of space at the top.
  • Place an oxygen absorber packet inside the bag with the items. Add more oxygen absorbers to larger bags.
  • Run a medium-hot clothes iron or hair straightener quickly and carefully across the top 1 in (2.5 cm) of the bag 1-2 times, until it’s sealed.
  • Alternatively, place the open end of the Mylar bag into an impulse or vacuum sealer, and run the sealing function as normal.
1

Label the bag.

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    Before you fill the Mylar bag , use a permanent marker to indicate what’s in the bag. Write the bag’s contents, the date it was sealed, and any other information you think might come in handy, like what you intend to use the contents for. Use neat, clear handwriting. [1]
    • Write directly on the outside of the bag, in a location that can be easily identified and read later.
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2

Fill the bag.

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    Use one hand to support the bag and keep it open. Then, fill the bag most of the way full with your food or other items, leaving about 3–4 in (7.6–10.2 cm) of space at the top so that the bag can be easily closed and sealed. [2]
    • For added stability while filling, place the bag in a bucket to keep it upright.
    • Only fill the the bag with a single type of food item—mixing and matching different kinds of food can alter each item’s expiration date.
3

Toss in some oxygen absorbers.

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    Your Mylar bags most likely came with oxygen absorbers included, which are sized by cubic centimeter (cc). Place as many oxygen absorbers as needed on top of the bag’s items. [3] You can’t have too many absorbers, but you can have too few, so be generous! Some common bag dimensions and the number of oxygen absorbers needed are:
    • 0.5 US pt (240 mL) bag: 50cc
    • 1 US pt (470 mL) bag: 100cc
    • 1 US qt (950 mL) bag: 300cc
    • 1 US gal (3.8 L) bag: 500cc
    • 5 US gal (19 L) bag: 1500cc
    • Oxygen absorbers are small packets of various materials (often enzymes or food-safe chemicals) that remove oxygen from the surrounding air to preserve food products.
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4

Heat-seal the Mylar bag.

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    Lay the bag flat on its side on an ironing board and use your free hand to gently squeeze out any excess air. [4] Then use one of the following methods to seal it:
    • Set a clothes iron to medium-high heat and give it about 5 minutes to heat up. Once the iron is hot, quickly and carefully run the tip of the iron over the top 1 in (2.5 cm) of the bag once. [5]
    • Clamp a hot hair straightener across the open end of the bag, overlapping the edge by about 1 in (2.5 cm). Quickly and carefully slide the iron across the length of the bag to seal it. [6]
    • Place the Mylar bag about 1 in (2.5 cm) into a vacuum sealer’s opening. Then, run a “seal” command, according to the included or online manual. [7]
5

Store the bags.

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    Let the oxygen absorbers do their thing for about 6-12 hours. Then, keep the bags somewhere cool and dry, like a closet or cupboard. Refer to the chart below for common storage time: [8]
    • Dried fruits and veggies: 1 year. Keep any dried fruits in dark condition and below 60 °F (16 °C) for up to one year, or freeze-dried fruits for up to about 20 years.
    • Dried dairy products: 4 years
    • Wheat and other dry grains: 5 years
    • Dried beans: 10 years
    • Sugars: indefinitely
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      Tips

      • When not in use, store oxygen absorbers in an airtight container, like a plastic food storage bag.
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      • Some Mylar bags come with a built-in resealable zipper-seam for easy storage.
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      References

      1. ↑ http://cdn6.bigcommerce.com/s-uyn0oyt/product_images/uploaded_images/How%20to%20Seal%20Mylar%20Bags%20(Quart%20or%20Gallon%20size).pdf
      2. ↑ https://totalprepare.ca/wp-content/uploads/Food-Storage-Accessories-101.pdf
      3. ↑ https://www.ncbi.nlm.nih.gov/pmc/articles/PMC4375217/
      4. ↑ https://pro-ex.com.au/wp-content/uploads/2020/12/Mylar-Bag-Brochure.pdf
      5. ↑ https://totalprepare.ca/wp-content/uploads/Food-Storage-Accessories-101.pdf
      6. ↑ https://pro-ex.com.au/wp-content/uploads/2020/12/Mylar-Bag-Brochure.pdf
      7. ↑ http://cdn6.bigcommerce.com/s-uyn0oyt/product_images/uploaded_images/How%20to%20Seal%20Mylar%20Bags%20(Quart%20or%20Gallon%20size).pdf
      8. ↑ https://extension.usu.edu/preserve-the-harvest/files/Food-Storage-Booklet.pdf

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