Download Article
Download Article
Sweating a pipe is a slang term for soldering a pipe or joint for the purpose of sealing a new joint or mending a fault. This is a basic plumbing process frequently used in improvement projects. Sweating a pipe and connector involves proper preparation of the surface, heating the cut end of a copper pipe and the connecting piece, which will cause the solder to melt and create a leak-proof union. Correctly soldered piping can last for years or even decades.
Steps
-
Gather your tools and materials. Having your equipment at the ready will ensure your pipe-sweating job goes as smoothly and quickly as possible. To properly sweat a copper pipe, you'll need:
- Copper connectors
- Copper pipe
- Insulated gloves (optional; recommended)
- Lead-free plumbing solder
- Pipe cutter
- Pipe plug (optional; to prevent water trickles)
- Plumbing flux paste
- Propane torch
- Sandpaper or emery cloth
- Wire brush
-
Evaluate your pipe and fittings. Construction materials vary considerably depending on purpose, and using the wrong gauge pipe or fitting can lead to a plumbing fiasco. If you are unsure which to use, check city code to determine your piping needs more exactly, but the following descriptions should help you evaluate whether your pipe is suitable for your job:
- Copper pipe has three different classes -
Type M , is thin walled
Type L , is medium walled, and is usually ideal for home use
Type K , is thick walled - Copper pipe fittings come in three basic types -
Category 1 , for making bends or turns in your pipe
Category 2 , for joining or branching pipe
Category 3 , which includes couplings and adapters for your pipe.
Advertisement - Copper pipe has three different classes -
-
Cut your copper pipe. You'll need your pipe to be at the desired length for your plumbing project before you do anything. To accomplish this goal you should use a pipe cutter, which can be rented or purchased from most home improvement retailers. You may want to consider a pipe cutter that has guides, as these will help you accomplish a clean, straight cut that is free of rough edges. [1] X Research source
- Tighten your pipe cutter, which should be shaped similar to a C-clamp, so that the pipe is firmly held by the cutter.
- Turn your cutter so that it scores the pipe as it rotates.
- Tighten your cutter again, and then turn it several more times until your pipe is severed. Depending on the thickness of your pipe and quality of your cutter, you may need to tighten the cutter a third time. [2] X Research source
-
Make use of secondary cutting measures. If you don't have a pipe cutter available, there are a variety of tools you can use in place of it, though using a pipe cutter will often yield the best results. In a pinch, you can also use:
- A hacksaw
- An abrasive wheel
- A portable or stationary band saw
-
Smooth any rough edges and clean loose shavings. You can smooth burred, sharp, or rough edges with fine grain sandpaper, an emery cloth, or even steel wool. [3] X Research source After your pipe is smooth, you should clear any loose metal shavings left over from your pipe cutting with a clean rag.
- When working with jagged or burred pipe, you may want to wear work gloves to protect against cuts and slivers.
-
Test the fit of your components. You'll want to see if the copper piping and connectors fit together before going to the trouble of by assembling everything or applying flux. Insert the tube end into the fitting cup, and then visually examine it with your other parts to be sure these line up and fit properly.
- If you plan to work on a functioning copper pipe, be sure to turn off the water main or cut off valve.
-
Drain water from the pipe and dry it. You can achieve this by tipping the pipe, though in some cases this might not be possible. If you cannot tip-drain your pipe, use a dry, clean cloth or some paper towel to absorb all liquid near where you will be sweating the pipe.
-
Make your pipe shine. This is necessary to promote the best possible joining between your component parts. Take your wire brush, and clean the pipe until it shines brightly. Give the joint ends the same treatment, until all the ends you will be sweating have a bright sheen.
- After cleaning the pipe, wipe away any grit with a clean rag.
- Cleaning the pipe removes oxidation buildup from the metal, which can cause a weak bond.
- If you are connecting to a valve or other fixture, be sure it is open so you don't melt or warp any internal seals.
Advertisement
-
Protect yourself with gloves. Although flux for potable fixtures is specifically intended to be non-toxic to your drinking water, flux that has yet to be heat treated can be harmful if it gets in your eyes or any open cuts. You should wear gloves when applying flux to your pipe. [4] X Research source
-
Prevent trickles with a pipe plug. You shouldn't attempt to solder pipes that have residual water, as even a small amount of water can make your efforts futile. If you notice a trickle of water in your line, push a pipe plug into the line to stop the flow of water. In the event that you don't have a plug on hand, an old trick used a wad of soft, white bread in the place of a plug to briefly halt the water.
- This technique does work, but has a minute chance of clogging aerators or valves when the line is turned on and the bread flushed. [5] X Research source
-
Apply flux to the joint you will sweat. Copper pipe will not bond with the solder you will later apply to adhere your pipes together unless it is chemically treated with flux. Remember not to apply flux with your bare hands, as contact with your eyes, mouth, or open cuts could expose you to unsafe chemicals. [6] X Research source Brush your plumbing flux paste on the outside of your pipe to prepare it for soldering.
- Flux creates a clean surface for the solder, which will bond your copper components together.
- Only a small amount of flux needs to be applied.
- Wipe away excess flux with a clean cloth.
-
Heat your fitting. You'll need to use your torch for this purpose. Hold your torch about 2 inches (5.1 cm) away from the fitting and pass it evenly over the part for about 10 to 20 seconds to warm the part and the flux. As the flux melts, it will first get shiny, then the copper should darken, and finally the flux should begin to sizzle and smoke slightly. This indicates that the pipe is ready for soldering. [7] X Research source
- If you are inexperienced with working with a torch, especially to heat metal, you should wear insulated gloves to protect from accidental burns.
- Be careful to avoid burning your forearm, or any other part of your body, on the heated pipe, which will be hot to the touch.
- Focused or extreme heat is not necessary to melt your flux; the paste will melt at a relatively low temperature. [8] X Research source
-
Assemble the connecting pieces. Again, taking care not to burn yourself on a heated part, you should insert the tube end into the fitting cup firmly until you feel the tube come to rest against the base of the cup. Twist your pipe slightly to spread the flux evenly inside the joint.
-
Reheat the entire fitting. Now that your pieces are joined, you'll want to heat these again to prepare for the application of solder. Pass your torch evenly over the copper of the fitting. Unevenly heated copper could cause uneven melting of your solder and compromise your watertight seal.
Advertisement
-
Test your fitting to verify proper soldering temperature. You do not want to overheat your pipe and you should avoid applying your torch directly to your flux or solder as well. You can test to see if your pipe is ready for the solder by holding the solder to the pipe. If the solder runs, your pipe is at the right temperature. [9] X Research source
- If your fitting glows or turns blue, you have applied too much heat and will have to wait for it to cool before trying again.
-
Begin to solder. Remove the heat and apply lead-free plumbing solder to the parts of your fitting where one part of the copper fits into another. Maneuver your solder so that it runs into the fit, continuing to apply the solder until it completely seals all gaps in the fitting the entire way around the pipe.
- If the joint forms a t-junction, begin at the base, move up to the top, and then down the other side.
- If the joint is vertical, move the solder around the joint, covering it evenly.
- If the copper is blackened or the solder beads, appears discolored, or drips out, your pipe may be too hot.
- Never use acid core solder for sweating copper pipe. [10] X Research source
-
Reheat complex joints. If you are new at sweating a pipe and work slowly, you may have to reheat part of a t-joint or elbow if your copper pipe has lost too much heat from its first torching. To protect any joints you have already soldered, place a thoroughly damp cloth on the parts you have already soldered, then carefully apply your torch to the part yet to be done.
-
Clean the soldered joint. This can be done simply by brushing a little more flux paste while the copper remains warm. Then you can wipe your newly sweated joint clean with a cloth.
- Do not try to cool the pipe rapidly with water or you may damage the joint.
- Do not tighten the fixture you are soldering or move the joint until it has fully cooled.
-
Check for leaks in your pipe. After your copper has fully cooled and you've restored the flow of water to the line, leaks or drips mean you'll have to repeat the process again. Unfortunately, you will not be able to fix the problem by simply adding more solder to the joint, and will have to reheat the pipe, pull the joint apart, clean off previously applied materials, and start from the beginning. [11] X Research source
Advertisement
Community Q&A
Search
-
QuestionHow do I repair a sweat joint that leaks?Community AnswerYou'll need to re-heat and melt the solder. The joint will just slip apart while pulling on the fitting with pliers. Then, you'll re-clean the now silvered pipe end and fitting with emery cloth and a fitting brush until they slip together easily again...doesn't take much. Finally, flux and re-solder for a life-long repair.
-
QuestionDo you sweat brass lever shutoffs the same way you sweat copper pipe and fittings?Community AnswerPretty much. But you want to keep the flame at the very end of the valve and have the valve wide open, so the handle is parallel with the pipe. This keeps the valve seal from melting too much.
Ask a Question
200 characters left
Include your email address to get a message when this question is answered.
Submit
Advertisement
Tips
- Spend time properly preparing the copper joint before torching to create a water-tight joint.Thanks
- Practice sweating copper pipe in a garage or workshop before attempting the process on working pipes.Thanks
- Keep a portable fire extinguisher nearby in case of emergencies.Thanks
Submit a Tip
All tip submissions are carefully reviewed before being published
Thanks for submitting a tip for review!
Advertisement
Warnings
- You should check your newly sweated pipes regularly for a few days to ensure that a poorly bonded seal doesn't spring a leak.Thanks
- Always exercise caution when working with an open flame or heated parts. You should consider using insulated gloves to protect yourself from burns.Thanks
Advertisement
Things You'll Need
- Copper connectors
- Copper pipe
- Insulated gloves (optional; recommended)
- Lead-free plumbing solder (typically a tin (Sn) based alloy with antimony (Sb), copper (Cu), and/or Silver (Ag))
- Pipe cutter
- Pipe plug (optional; to prevent water trickles)
- Plumbing flux paste
- Propane torch
- Sandpaper or emery cloth
- Wire brush
Expert Interview
Thanks for reading our article! If you’d like to learn more about plumbing, check out our in-depth interview with Greg Jeiranyan .
References
- ↑ https://www.copper.org/consumers/copperhome/DIY/doityourself_solderingschool.html
- ↑ https://www.thisoldhouse.com/toh/video/0,,20503055,00.html
- ↑ https://www.popularmechanics.com/home/how-to/a1478/4213319/
- ↑ https://www.copper.org/consumers/copperhome/DIY/doityourself_solderingschool.html
- ↑ https://www.familyhandyman.com/plumbing/soldering-copper-pipe/view-all
- ↑ https://www.copper.org/consumers/copperhome/DIY/doityourself_solderingschool.html
- ↑ https://www.bobvila.com/articles/1055-how-to-solder-copper-pipe-fittings/#.VlPDp3arTIU
- ↑ https://www.dummies.com/how-to/content/how-to-sweat-copper-pipe.html
- ↑ https://www.bobvila.com/articles/1055-how-to-solder-copper-pipe-fittings/
About This Article
Article Summary
X
To sweat a pipe, start by applying the solder to the parts of the pipe that are joined together. Make sure you move the torch steadily around the pipe to avoid creating a leak in the joint. Then, connect your 2 pipes together and spray the joint with flux paste while it's still hot. After the pipe has cooled a little, wipe off the flux to clean the joint. Once the pipe is clean, try running water through it to make sure there are no leaks. For tips on how to cut copper pipe in preparation for sweating, read on!
Did this summary help you?
Thanks to all authors for creating a page that has been read 126,700 times.
Reader Success Stories
- "This article clarified the process of sweating pipes, and therefore confirmed that my brother is an idiot. He has no clue how to sweat a copper plumbing pipe." ..." more
Advertisement
"This article clarified the process of sweating pipes, and therefore confirmed that my brother is an idiot. He has no clue how to sweat a copper plumbing pipe."
..."
more
"This was quite infomative for me. I've been shown how to sweat pipes before, but never put it into application. The videos made it look simple. Wish me luck."
..."
more
"It's been years the last time I sweated copper pipe, but this refreshed me. Now I feel like like I can do this job, thank you."
..."
more
"The sweating procedure of copper pipe was very well explained and in great detail!"
