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Here's the fastest way to rust metal, even if it’s galvanized
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Whether you’re a prop maker or a DIY’er, getting metal to rust quickly is easy. All you need to do is spray iron (or an alloy) with a solution made of white vinegar, table salt, and hydrogen peroxide. Don’t worry if your metal is galvanized—just use a muriatic acid solution to strip the zinc coating before spraying it down with the rusting mixture. Keep reading to learn how to get iron (and its alloys) to rust in under a day.
Things You Should Know
- Spray a solution of 2 cups (470 mL) hydrogen peroxide, 4 US tbsp (59 mL) white vinegar, and 1.5 tsp (8.5 g) of table salt on a clean piece of metal to rust it.
- Gently rinse the metal in water once it’s as rusted as you want it to be, dry it, then seal it with a coat of polyurethane.
- For galvanized metal, you'll need to strip the zinc coating first using diluted muriatic acid.
Steps
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Ensure the metal you’re working with can rust. Only metals containing iron will rust, and some iron alloys rust slowly or not at all. [1] X Research source Cast iron or wrought iron rusts the most easily, whereas stainless steel, an alloy of iron and chromium, is more difficult. -
Make a solution of vinegar, hydrogen peroxide, and salt. Mix 2 cups (470 mL) hydrogen peroxide, 4 US tbsp (59 mL) white vinegar, and 1.5 tsp (8.5 g) of table salt in a spray bottle. [2] X Research source- If you just bought the metal, there may be a thin layer of grease on it. If so, mix hot water with a small amount of liquid dish soap, spray the metal with it, then wipe it off. [3] X Research source
- If you’re using painted metal, remove the paint by sanding it down with coarse sandpaper . If you don’t want to scratch the metal, coat it with a paint stripper , then scrape it off with a straight edge. [4] X Research source
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Mist the metal with the peroxide solution. For an even coat of rust, spray the metal up and down, trying to get the same amount of solution on each part. [5] X Research source If you want a more patchy look, spray some areas more than others. -
Gently rinse the rusted metal in water and then seal it. After a minute or two (or once the metal is rusted enough for you), spray it lightly with water to remove the excess salt. Let it dry completely (it may take up to 24 hours), then spray it with a clear coat of polyurethane sealant . [6] X Research source- Once the sealant dries, your rusting project is complete!
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Make a solution of muriatic acid and water in a well ventilated space. Mix 3 parts water with 1 part muriatic acid in a plastic container large enough to submerge your metal in. Muriatic acid is highly corrosive, and zinc releases toxic fumes when it’s being dissolved, so work in a well ventilated area and wear goggles , gloves , and a respirator . [7] X Research source- Muriatic acid, also known as hydrochloric acid, can melt or soften plastic, so use a container you are okay with damaging, and neutralize the acid immediately after using it.
- Don’t overfill the container, or it could spill.
- Galvanized steel is coated in a thin layer of zinc to keep it from rusting, so you have to remove the zinc before you can work with the metal.
- Muriatic acid, also known as hydrochloric acid, can melt or soften plastic, so use a container you are okay with damaging, and neutralize the acid immediately after using it.
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Put the metal in the liquid, then wait for the bubbles to slow down. Once zinc touches muriatic acid, it instantly starts to boil and bubble. When the bubbles die down, that means the zinc has been eaten away. [8] X Research source- Small pieces of metal only need a few minutes in the bath, but larger pieces take longer.
- If you’re still not sure if the metal is done, check the color. Galvanized metal is dark grey, while steel is silver and shiny.
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Neutralize the metal in a solution of borax and washing soda. In a smaller container (still large enough to submerge your items) mix equal amounts of washing soda and borax into water until no more can be dissolved. [9] X Research source Put your metal in the container and soak it for a minute.- Washing soda and borax are both bases, which cancel out acids.
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Mix the base solution into the acid solution to neutralize it. Once you’ve removed the zinc from all your metal, safely dispose of the acid by pouring the borax/baking soda solution into it. If there’s too much liquid, make a smaller batch of baking soda and water and slowly pour it into the acid. [10] X Research source- Always pour the base into the acid to avoid splashing yourself with something corrosive.
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Spray the metal with a solution of vinegar, salt, and hydrogen peroxide. Once the zinc is gone, you can rust the metal using the first method above. Dry the metal off, then spray it with a mixture of 2 cups (470 mL) hydrogen peroxide, 4 US tbsp (59 mL) white vinegar, and 1.5 tsp (8.5 g) of table salt. [11] X Research source
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Community Q&A
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QuestionCan it be used with metal that has a surface coating?Community AnswerIf it is galvanized you can use muriatic acid to burn it away. Use gloves and breathing mask and do it outside. Put the muriatic acid in a spray bottle and coat heavily - do not breath in fumes for health reasons. You will see it vaporize and burn off. Rinse with water and give it a light sanding or steel brushing.
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QuestionCan I use a brush while using this method and not affect the painted areas?Community AnswerYou could try scotch tape or something like that to prevent the liquid transferring to areas you do not wish to be affected.
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QuestionWill this work if I use apple cider vinegar?Community AnswerIt should work just fine, but it may be a bit slower. It doesn't hurt to try.
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Things You’ll Need
Rusting Metal
- Vinegar
- Hydrogen peroxide
- Salt
- Spray bottle
- Dish soap (new metal)
- Hot water (new metal)
- Polyurethane sealant
Rusting Galvanized Metal
- Muriatic acid
- 2 large plastic containers
- Goggles
- Gloves
- Respirator
- Water
- Washing soda
- Borax
- Vinegar
- Hydrogen peroxide
- Salt
- Spray bottle
Tips
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Warnings
- Always exercise caution when working with hydrochloric acid or peroxide. Even in low concentrations, these chemicals can cause skin and mucous membrane irritation.Thanks
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References
- ↑ https://chemguide.co.uk/14to16/largescale/rusting.html
- ↑ https://youtu.be/20enlD8mQTk?si=IDzLTOtMQLTUoUn5&t=24
- ↑ https://youtu.be/20enlD8mQTk?si=vtXxY_2C3bPw6-mq&t=40
- ↑ https://www.thisoldhouse.com/painting/21727022/remove-paint-from-metal
- ↑ https://youtu.be/20enlD8mQTk?si=Xcjgx6sD-tT6DQ21&t=89
- ↑ https://youtu.be/TozyphC6NLM?si=X9BshPDCMa7ZmSJr&t=141
- ↑ https://youtu.be/sYU5iQ-8Ayg?si=ZVYIB_BqYtpELOq3&t=40
- ↑ https://youtu.be/sYU5iQ-8Ayg?si=mRmfaGAGLVziSEs1&t=120
- ↑ https://youtu.be/sYU5iQ-8Ayg?si=4msN4S90qPTqrIBw&t=97
About This Article
Article Summary
X
Before making metal rust, make sure you have rubber gloves, safety glasses, and a protected work surface. Carefully pour your peroxide into a spray bottle. Lay your metal materials on your work surface, then spray the metal with peroxide. While the peroxide is still wet, you can either spray the metal with white vinegar or sprinkle it with salt. Let it sit until it's dry. If you don’t have peroxide, read on for more advice on how to make metal rust using hydrochloric acid.
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Reader Success Stories
- "The instructions are simple and clearly written. There's no jargon. One gets more confidence doing the work because of the clearly-written instructions. Thanks. I wish all instructions were written with such simplicity." ..." more
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"The instructions are simple and clearly written. There's no jargon. One gets more confidence doing the work because of the clearly-written instructions. Thanks. I wish all instructions were written with such simplicity."
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"Thanks for the tips! I didn't have to buy anything, because the household products worked fine. I used vinegar and bleach. If you are going to use the same solution, use it outdoors."
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"I had been experimenting with paints for the rust effect. I am going to try the peroxide and vinegar method. "
"I am restoring some old family pieces and found many useful tips and ideas. This is a great help. Thanks."
"Doing a job for a friend, and wasn't sure how to rust some metal quickly. This worked fine. Thanks."
