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Adobe is an age-old building material that is easy to make and extremely durable. Adobe structures account for some of the oldest extant buildings on the planet. Adobe buildings also offer significant advantages in hot, dry climates; they remain cooler during the day and warmer during the night, as adobe stores and releases heat very slowly.
Steps
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Set aside some space in which to work and an area in which the bricks can dry for a time - up to two weeks, possibly. [1] X Research source
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Prepare a pit that will be used to mix your sand, clay, and water. One way to do this is to get about 20 cinder blocks and arrange them in a square, two layers deep. Then line the inside of the pit with a heavy duty tarp.Advertisement
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Perform a "jar test" to determine your soil suitability. Fill a jar (or plastic bottle - make sure it's see-through) halfway with the soil sample. Fill it the rest of the way with water. Shake vigorously for about a minute, then let it sit overnight. The next day, the soil will have settled into distinct bands. The bottom of the jar will have the larger-sized materials - sand and small pebbles - with smaller and smaller sized particles banding towards the top. The top band will be the clay or different silt. Ideally, the three bands will be about the same size. If your sample has more than a third sand (the bottom layer), you may not need to add any sand to your adobe. [2] X Research source
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Calculate the volume of your wall:
- Measure the length of the wall in feet.
- Determine the height of the wall in feet.
- Since bricks (and thus the wall) are made 10" (25.5 cm) thick, multiply the length by height by 0.83 (10 in = .83 ft).
- Divide that by 27. This is the total volume in cubic yards of the wall.
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Obtain materials:
- Sand (about half - 50% of your total volume). Sand is usually sold by the ton - you can calculate tonnage by multiplying your volume by .83. The sand should be relatively fine sand - beach sand or slightly larger works fine. NOTE: The amount of sand you mix in is very dependent upon the clay you have available, your climate, and how strong you want the wall. It's entirely relative - and there's really no wrong way to do this.
- Clay (about a third of your total volume). Again, clay or fill dirt is usually sold by the ton. Multiply your volume by .9 if it is dry, .7 if it is wet.
- Straw (about 10 - 20% of your total volume). Straw is sold in bales of various sizes. The most common "big" bales are 14"x18"x36" (35.5 centimeter (14.0 in) x 45.7 centimeter (18.0 in) x 91.4 centimeter (36.0 in), which is .15 cubic yards. So multiply your total volume by .015 to get the number of "big" bales you'll need.
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Create a form for making the bricks. A typical form is made using two 2x4 studs, which are 96" long. Note that a typical stud is actually 1.5" (3.8 cm) by 3.5" (8.8 cm), which is why the lengths are odd (25.5", for example).
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Shovel together sand and clay in the pit. These should be mixed according to the amounts you have and your own desires - again, there's really no wrong way.
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Add water - enough to make the mixture "soupy."
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Mix together - the easiest way to do this is to take off your socks and shoes, roll up your pant legs, and jump in with both feet. Mix around until you don't find any dry patches.
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Lay out a tarp and shovel on several shovel loads of the mud. As you scoop out the mud, try to let excess water drain back into the pit. You can also use a 5 gallon (18.9 L) bucket to scoop out mud onto the tarp. Cover about a third of the center of the tarp.
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Sprinkle a couple of large handfuls of straw onto the mud. You want to break it up so it's not clumpy - and take out any "sticks" of straw that might hurt when you step on them. [3] X Research source
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Stomp on the mixture. The goal is to thoroughly mix the straw and the mud, so stomp around a lot. [4] X Research source
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Pick up one side of the tarp so that the mixture falls back onto itself - sort of like kneading dough.
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Keep mixing together in this way, adding straw as needed, until the mixture is fairly solid and hard to knead.
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Grab large handfuls of the mixture and put them into the brick form. Make sure to push the mixture into the corners well, and punch it into the form so it is filled and solid.
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Let the bricks dry in the form for a short while - 15 minutes at least. You can then remove the form and start filling it again.
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Let the bricks sit where they are and dry a while - an hour or so. When they're solid and dry enough to move, stand them up on their sides to dry some more. It may take a week until they're dry enough to build the wall with. [5] X Research source
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Lay a foundation of gravel or stone.
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Lay bricks flat on your foundation.
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Use the mud mixture - or mud and straw mixture - as mortar between bricks. You can layer the mortar up to 4" ( 10 cm) thick, though 1" or 2" (2.5 cm - 5 cm) is probably enough. [6] X Research source
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Use the mud mixture (it should be drier than the mixture you made for the bricks) as a plaster once the wall is built and dry. This adds a stucco look to the wall, which can look very pleasing to the eye.
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Community Q&A
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QuestionIs there any particular problem with building dry-laid (no mud or mortar) adobe walls when they are under 3' and merely decorative, e.g. to line gardens or pathways?Community AnswerWithout mud or mortar, the bricks will be so delicate that a child or even a strong gust of wind could easily knock them over.
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QuestionSome friends are building a new adobe chapel. They plan to add additional mud to the walls and then coat them with cememt. I've heard that the cement coat may be a bad idea. Comments?Community AnswerIt's fine, as long as the cement does not drip and pool near the bottom of the wall. As you can guess, that would be hideous.
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QuestionI saw someone using a big oil drum filled with water to the outside wall of an adobe house. What is this for?GabrielCommunity AnswerI assume that the adobe building may be old and by now the walls may be leaning to one side, or the foundation is sinking over time. The weight of the big oil drum filled with water could be keeping the wall leveled upwards. This could be a sign of a dangerous and unsafe adobe building.
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Tips
- Cover the top of the wall with slate or other stone slabs with an overhang to prevent water seeping into the finished wall. This will extend the life of the wall.Thanks
- Clay is a distinct soil with minimal organic material and it is very cohesive. It should be free of "foreign" materials (sticks, twigs, rocks, etc.).Thanks
- Since the bricks are only 4" tall, you're going to need 15 or more layers to make a 6 foot (1.8 m) tall wall.Thanks
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Things You'll Need
- Sand
- Clay
- Straw
- Water
- Brick mold/form
- Tarpaulin (tarp)
- A place to build a wall
References
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