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Make straight, beveled, and notched cuts with this complete guide
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Using a circular saw for the first time might seem intimidating, but this tool is one of the easiest to use once you get the hang of it. Not only are they great for DIY projects, they allow you to achieve clean, precise cuts through a variety of materials. Before you begin sawing, familiarize yourself with the design features of the specific model you’re using and be sure to wear gloves and eye protection to keep yourself safe while you work. Keep reading to learn how to safely master the circular saw.
How to Use a Circular Saw: Overview
Mark your cut and clamp your material in place on the edge of a flat surface. Adjust the blade’s depth so it extends no further than ¼ in (0.64 cm) past the bottom of the material. Align the “0” mark on the baseplate with your cut mark. Squeeze the trigger to activate the saw, then slowly push through the material.
Steps
Section 1 of 6:
Making a Basic Straight Cut with a Circular Saw
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Measure and mark the cut you want to make on the material. Use a straight edge or ruler and a pencil or marker to draw a straight line along each area you want to cut. These lines will help you guide the blade while it’s in operation, so make sure they’re bold enough to be plainly seen. [1] X Research source
- Rip cuts are cuts that go along the grain (usually along the longest dimension of the material), while cross cuts go against the grain (along the shorter dimension).
- Circular saws are most often used to make straight cuts along a piece of dimensional lumber, plywood, OSB, sheet metal, or other sheet materials.
- Circular saws can also be used for wavy or curvy cuts, however, for super complex cuts, it may be better to try out a miter saw or use a jigsaw .
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Clamp your material to a saw table or between two sawhorses . If you’re using sawhorses, space them so that the distance between them is slightly smaller than the size of your material. If you’re using a table, position the material so the area you’re cutting off is hanging off one edge. [2] X Research source Make sure the material is properly supported and free of obstructions underneath.
- If you don’t have sawhorses or a saw table, use a strong, stable surface you don’t mind getting nicked or elevate the material with a few spare pieces of wood.
- Try to avoid cutting your material directly on top of concrete or other hard surfaces—this can cause severe damage to both your work surface and the blade of your circular saw.
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Loosen the knob in the back to adjust the depth of the blade. Position your saw on top of the material so the saw blade hangs off one edge. Adjust the knob in the back until the ends of three teeth poke out below the material. Try not to extend your blade more than 1 ⁄ 4 in (0.64 cm) past the bottom of the material. [3] X Research source
- Setting the blade too deep will increase the saw’s friction, which can be dangerous, wear down the teeth, and leave imperfections in the material.
- If you’re sawing a piece of lumber that’s 1 in (2.5 cm) thick, for example, you’d set your blade no deeper than 1.25 in (3.2 cm).
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Adjust the bevel angle knob for angled cuts (if needed). Twist the small knob on the back end of the saw counterclockwise to unlock it. Slide the knob to one of the angle presets on the frame to make custom angled (beveled) cuts. Once you’re satisfied with the angle, turn the clockwise to lock it in place. [4] X Research source
- Make sure the locking knob is secure before you activate the saw. Otherwise, the scale may move when the blade makes contact with your material.
- Changing the angle of the blade will allow you to make beveled cuts along squared edges or get just the right contouring on oddly-shaped pieces.
- If you don't need an angled or beveled cut, adjust the blade so it's perpendicular to your material and lock it in place.
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Position the line on the baseplate labeled "0" over your cut line. On the front edge of the baseplate you'll see a small notch with a bold line on either side. The line on the left hand side of this notch is labeled "0." [5] X Research source It corresponds to the position of the blade when it's set to 90 degrees, and is used any time you’re making a normal cut. [6] X Research source- The line labeled "45" on the right hand side of the notch is for making beveled cuts at a precise 45-degree angle.
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Activate the saw blade by pulling the trigger on the rear handle. On some models, there may be an additional safety trigger near the top of the saw that you’ll need to flip with your thumb so the saw starts up when you pull the trigger. Once you engage the trigger, the blade will begin spinning. Wait until it gets up to full speed to begin cutting. [7] X Research source
- If you’re right-handed, grip the rear handle with your right hand and place your left hand on the front handle for additional stability. If you’re left-handed, reverse this orientation.
- Double-check your measurements and make sure the baseplate is properly aligned before you begin cutting.
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Push the saw slowly and smoothly along the surface of the material. Push the circular saw through the cut at a steady, even pace. Use both hands to maneuver the saw straight down the cut line. [8] X Research source Make sure the “0” baseplate notch stays aligned with your cut line the entire time.
- If it feels like you need to force the blade forward to get it to cut, your blade is probably dull and needs to be replaced.
- The blade guard will retract as you move the saw forward and lower when you lift it off of your work surface. You can also pull the lever on it to move the guard out of the way when making angled or irregular cuts.
- Attempting to move the saw too quickly can increase the likelihood of mistakes or cause the blade to become jammed with debris.
Safety is Essential
Keep your hands a safe distance away from the blade at all times while the saw is in operation. If you need to make any adjustments to either the saw or your material, be sure to take your finger off the trigger completely before doing so.
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Release the trigger to stop the blade after each cut. Once you've completed your cut, let go of the trigger and wait for the blade to come to a complete stop. To prevent potential mishaps, keep your finger off of the trigger while you review your work or line up your next cut. [9] X Research source
- Try to avoid putting your finger on the trigger unless you're preparing to make a cut—you may activate the saw accidentally.
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Section 2 of 6:
Making Notch Cuts with a Circular Saw
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Mark both edges of the notch on the material and set the blade depth. Use whatever object you’re fitting in the notch as a guide for your measurements. Place the object against the material and mark both sides with a pencil or marker. Measure the depth of the object and set your sawblade accordingly. [10] X Research source
- Make sure to clamp your material to a sawhorse or work table before you start sawing.
- To set the depth of the blade, loosen or tighten the small knob located near the back of the motor.
- If you’re fitting the notched material into another object, measure the length, width, and height of the object with a ruler or tape measure and mark it onto the material with a pencil or marker.
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Make a series of cuts inside both marks on the material. Set your blade down against the side of the material, with its metal shoe on top of the surface. Squeeze the trigger on the handle and slide the blade between the marks for the notch. Pull the blade all the way through, then pass it through the material on the same side about 1 ⁄ 4 in (0.64 cm) from the previous mark. [11] X Research source
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Knock out the material with a hammer and chisel. Use the sharp end of the hammer to break away the bits of material left inside the notch. [12] X Research source Once the large parts are cleared away, use a chisel to smooth out the bottom of the notch so your material can fit into your object smoothly. [13] X Research source
- If you’re comfortable using the saw, you can carefully position the shoe on top of the material, pull up the guard, and run the saw side to side across the notch to clear the bottom. [14] X Research source
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Section 5 of 6:
Changing the Blade on a Circular Saw
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Press the button between the handle and blade and rotate the blade. This is the arbor-lock button, and it locks the saw blade into place inside the circular saw while you’re using it. Usually, this small button is near the top of the saw between the top handle and the upper blade guard. Hold it down as you gently turn the blade until the locking mechanism engages. [22] X Research source
- If your saw plugs into the wall, make sure it’s unplugged before attempting to change the blade.
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Use the wrench provided with your saw to loosen the blade’s nut. Circular saws come with a special wrench or tool you can use to loosen the arbor nut in the center of the blade so you can pull it out. Turn the wrench in the same direction that the blade turns in to unscrew and remove the nut. [23] X Research source
- If you don’t have a tool to remove the blade, use an adjustable wrench or a socket wrench. You can also order a new one from the circular saw’s manufacturer.
- The arbor mounts the blade onto the saw. The motor inside the saw causes the arbor to rotate, allowing the blade to spin safely.
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Remove the old blade, attach the new one, and screw on the nut. Pull the upper blade guard’s lever. Carefully pry the blade off the arbor and remove it. Lift the lever up and slide the new blade onto the arbor, making sure the end of the saw’s teeth face the direction that the saw rotates in. Use the blade wrench to attach and tighten the arbor nut. [24] X Research source
- Circular saws usually have an arrow on the saw’s blade guard that tells you which direction it spins.
- If your saw has a diamond-shaped arbor that comes out with the blade, place the blade in between two wood blocks and use a hammer to gently tap it out of the center.
- Old saw blades can usually be disposed of at a metal recycling center or scrap yard, but some local governments have their own programs. Check what’s available in your area. [25] X Trustworthy Source United States Environmental Protection Agency Independent U.S. government agency responsible for promoting safe environmental practices Go to source
- Blades with more teeth give you a cleaner cut, while those with less teeth give you rougher edges but remove material quickly, which is useful for longer rip cuts.
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Expert Q&A
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QuestionIs it easy to use a circular saw?Lui Colmenares is a Licensed Home Improvement Contractor and Handyman for Mr. Handy NYC based in New York City, New York. Lui is trained and educated as an industrial engineer and specializes in carpentry, painting, and general handyman work such as mounting TVs, doorknob and deadbolt installation, furniture assembly, tile repair, and grouting. Mr. Handy NYC prides itself on quality work performed with speed, skill, and punctuality.Using a circular saw is less about how easy it is and more about being safe while using it. You've really, really got to use googles unless you're fine with potentially losing an eye.
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Tips
- There are saws with the blade mounted on the left or the right—choose the direction that corresponds with your dominant hand. [31] X Research sourceThanks
- To maintain your circular saw, inspect the cords, vents, and blades frequently. Use a vacuum or brush to clean it regularly, and replace any damaged or badly worn parts. [32] X Research sourceThanks
- Place a speed square next to your saw’s baseplate to help you cut in long, straight lines. [33] X Research sourceThanks
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Warnings
- Never hold your material with one hand while cutting it with the other hand. Improperly holding your materials can result in serious injury.Thanks
- Always wear work gloves and safety glasses while working with power tools.Thanks
- Check your material for nails and other obstructions that can cause your saw to kick back before using it.Thanks
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Things You’ll Need
- Circular saw
- Work material (wood, masonry, plastic, thin metal, etc.)
- Sawhorses or a saw table
- Thick work gloves
- Safety glasses
- Pencil, pen, or felt-tipped marker
- Ear muffs (if making multiple cuts)
- Dust mask or respirator (optional)
- Speed square
References
- ↑ https://www.bhg.com/home-improvement/deck/building/how-to-measure-and-mark-lumber-for-decks/
- ↑ https://youtu.be/oEaB_X23ifc?t=34
- ↑ https://www.alce.vt.edu/content/dam/alce_vt_edu/teacher-resources/lab-safety-resources/pcircularsaw.pdf
- ↑ https://www.thisoldhouse.com/tools/21015868/circular-saw-101-how-to-make-an-angle-cut
- ↑ https://www.thisoldhouse.com/tools/21015858/circular-saw-101-how-to-use-the-sightlines
- ↑ https://www.outoftheww.com/projects/how-to-use-a-circular-saw
- ↑ https://www.ccohs.ca/oshanswers/safety_haz/power_tools/saw_circ.html
- ↑ https://www.outoftheww.com/projects/how-to-use-a-circular-saw
- ↑ https://www.dit.sa.gov.au/__data/assets/pdf_file/0017/427301/CircularSaws.pdf
- ↑ https://youtu.be/vq94VCPVGoo?t=8
- ↑ https://youtu.be/vq94VCPVGoo?t=16
- ↑ https://youtu.be/vq94VCPVGoo?t=20
- ↑ https://youtu.be/XKfe6uYIQWw?t=177
- ↑ https://youtu.be/vq94VCPVGoo?t=25
- ↑ https://www.ccohs.ca/oshanswers/safety_haz/power_tools/saw_circ.html
- ↑ Lui Colmenares. Licensed Contractor. Expert Interview. 18 August 2020.
- ↑ https://www.ccohs.ca/oshanswers/safety_haz/power_tools/saw_circ.html
- ↑ https://www.ccohs.ca/oshanswers/safety_haz/power_tools/saw_circ.html
- ↑ https://www.alce.vt.edu/content/dam/alce_vt_edu/teacher-resources/lab-safety-resources/pcircularsaw.pdf
- ↑ https://www.alce.vt.edu/content/dam/alce_vt_edu/teacher-resources/lab-safety-resources/pcircularsaw.pdf
- ↑ https://www.ccohs.ca/oshanswers/safety_haz/power_tools/saw_circ.html
- ↑ https://www.thisoldhouse.com/tools/21017271/how-to-change-a-circular-saw-blade
- ↑ https://www.thisoldhouse.com/tools/21017271/how-to-change-a-circular-saw-blade
- ↑ https://www.thisoldhouse.com/tools/21017271/how-to-change-a-circular-saw-blade
- ↑ https://www.epa.gov/recycle/how-do-i-recycle-common-recyclables
- ↑ https://www.protoolreviews.com/sidewinder-vs-worm-drive-circular-saws/
- ↑ https://www.finehomebuilding.com/1998/05/01/circular-saw-basics
- ↑ https://www.protoolreviews.com/sidewinder-vs-worm-drive-circular-saws/
- ↑ https://todayshomeowner.com/tools/guides/how-to-choose-and-use-a-circular-saw/
- ↑ https://www.thisoldhouse.com/tool-lab/23289446/tool-lab-how-to-select-and-use-a-track-saw
- ↑ https://www.thisoldhouse.com/tools/21124337/how-to-choose-and-use-a-circular-saw
- ↑ https://todayshomeowner.com/tools/guides/how-to-choose-and-use-a-circular-saw/
- ↑ https://www.thisoldhouse.com/tools/21124337/how-to-choose-and-use-a-circular-saw
About This Article
Article Summary
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Before you use a circular saw, put on thick work gloves and safety glasses to protect yourself. Then, mark the material you want to cut and place it on a saw table or between 2 sawhorses. Next, use the central lever on the saw to set the blade so it's 1/8-1/4 inch below the bottom of your material. Once you've set the blade, position the "0" line on the baseplate over your cut line and pull the trigger on the rear handle to start the saw blade. Finally, push the saw slowly and smoothly over the surface of the material, following along the line you marked. To learn how to make beveled cuts with a circular saw, scroll down!
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