How to Fix a Hole in Plastic: 3 Easy Options

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A step-by-step guide to repairing holes in plastic at home
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When plastic is punctured, it seems tricky to fix at first. Luckily, there are ways to fix and patch plastic without completely replacing it. This article covers three methods for repairing different-sized holes in plastic. No matter which method you use, you’ll be able to plug the hole and pretend it never even existed in no time.

How to Fill in Plastic Holes

Use a makeshift cement of super glue and baking soda to fill small holes in plastic in a pinch. Fill larger holes using a plastic welder to melt new plastic into the hole. Fix larger holes with a mesh fiberglass patch and 2-part epoxy.

Method 1
Method 1 of 3:

Using Super Glue & Baking Soda for Tiny Holes

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  1. Attach a sturdy piece of scrap cardboard with tape or a hand clamp that’s easily removed later. Placing a back piece behind the hole prevents any material from running through the hole. [1]
  2. Make a small pool at the bottom of the hole with a few drops of super glue. The backing will give the glue a flush edge at the bottom of the hole. Super glue dries quickly, so you will have to work fast before it sets. [2]
    • Wear plastic gloves to avoid getting super glue stuck on your hands.
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  3. Press the baking soda into the super glue with your finger or a flat edge so the two substances bond together. Super glue is thin, but when combined with a powder like baking soda, it thickens and makes more of a cement-like substance. [3]
    • Other powders like sawdust or chalk powder may also work.
  4. Keep building layers until you’ve formed a plug that is flush with the top of the hole. Even if the hole is filled after the first time, add a second layer of super glue and baking soda to strengthen the bond. [4]
  5. The superglue hardens within 2-3 minutes, but it’s best to allow the patch to cure a little longer. As it dries, the hardened substance will turn a chalky white color. Once the patch is dry, remove the backing. [5]
    • Try mixing colored powder or food dye with the baking soda to resemble the color of the plastic more closely.
  6. Use short back-and-forth strokes to sand away any buildup. Keep a constant pressure as you file the cement mixture. Sandpaper or a fine-grit metal file will work fine. [6]
    • Wear a face mask so you don’t breathe in any plastic particles as you work.
    Kurt Lammon, Plastic Repair Expert

    Repairing holes in plastic requires first identifying the specific type of plastic and selecting an appropriate filler material. Mend small holes with a mixture of super glue and baking soda for a quick, sturdy fix. More extensive damage may necessitate a two-component epoxy or a plastic welding method. The repair process calls for thoroughly cleaning the region, applying the filler, or thermally welding the plastic and then sanding and refinishing the area to integrate smoothly with the surrounding surface.

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Method 2
Method 2 of 3:

Welding Plastic for Small Holes

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  1. Adhere the backing with pieces of tape or with a hand clamp to prevent any run-off. Make sure it's pressed tightly against the bottom of the hole. Scrap cardboard works best since it can easily be removed when you’re finished. [7]
  2. To weld the plastic , hold the plastic welding rod 1 ⁄ 2 inch (13 mm) above the hole. Use the welder on the end of the plastic rod to melt the plastic into the hole. Once the hole is filled, turn off the welder and let the plastic solidify. [8]
    • Keep your hands away from the heating end of the plastic welder to avoid burns.
    • Find a rod that closely resembles the color of the plastic you’re fixing.
  3. Heat the end of the plastic rod with a plastic welder. Start spiraling the rod along the bottom of the hole so it is pressed against the backing. Layer the plastic until it lays flush with the top edge of the hole. [9]
    • Hold the plastic welder 1 ⁄ 2 inch (13 mm) away from the rod to make it malleable but not completely melted.
  4. Once the hole is filled with the plastic, use a hot soldering iron to cut the end. Rub the edge of the iron across the top of the filled hole to smooth it out and fuse the top of the plug. [10]
    • Don't leave a depression in the plug since this could compromise its strength and integrity.
  5. It only takes a few minutes for the plastic to solidify. Once it is cool to the touch, use a file or sandpaper to smooth out the plastic and make it flush. [11]
    • Hold the plastic welder just above the area to remove the file markings and smooth out the surface.
    • Cut away any pieces too big to file with a small razor blade. [12]
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Method 3
Method 3 of 3:

Using Epoxy to Patch Larger Holes

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  1. You'll layer epoxy on either side of a mesh fiberglass patch to fill the hole. Cut the fiberglass larger than the hole so you can fully cover it. [13]
  2. Use a stirring stick to mix the even parts of the epoxy in a bucket or large mixing bowl. A two-part epoxy has a resin and an activator that need to be mixed together to cure. Once it’s mixed, the epoxy is very thick and tacky. [14]
    • Wear disposable gloves when working with epoxy , since it may cause skin irritation.
    • Lay cardboard or another disposable liner underneath the plastic in case it drips through the mesh.
  3. Cover the entire area surrounding the hole with a layer of epoxy. Make sure the layers are even so that it dries evenly. Make the layers thick enough that the fiberglass sticks to it, but not overly thick. [15]
    • Apply enough epoxy so the entire fiberglass patch sticks to the plastic.
  4. The excess fiberglass on each side ensures there’s enough to cover the hole and will add a smooth transition between the plastic and epoxy. [16]
    • Fiberglass patches are flexible and will conform to the shape of the plastic you’re mending.
  5. This time as you apply the epoxy, spread it over the part of the mesh that covers the hole. Use just enough epoxy to hide the mesh underneath, but not so much that it is clumpy. Keep it as close to flush with the plastic as possible. [17]
  6. Let the epoxy set on one side of the plastic before transporting the plastic or moving on to the next step. As it dries, it will harden and form a solid layer. It takes at least 24 hours for the epoxy to initially cure, though it may take longer in humid climates. [18]
  7. Once one side of epoxy and fiberglass has set, apply epoxy to the other side of the plastic and adhere the fiberglass to it. Paint another layer of the epoxy over the fiberglass and let it cure for another 24 hours. [19]
    • Repeat the entire process again with more fiberglass pieces if you need to add more structural integrity to the plastic.
    • For plastic car bumpers , use a 2-part automotive body filler instead of epoxy. Home Improvement Specialist Ryaan Tuttle says, “You want to mix up some Bondo and fill in the holes. And then you can lightly sand it down when you're done.” Just mix the base putty with the hardener and follow the same process that you would with epoxy.
  8. Once both sides of the epoxy are set and dry, use sandpaper to smooth any dry epoxy, so it is level with the plastic. Wear a face mask as you sand the epoxy down so you don’t breathe in any dust particles.
    • Epoxy can be painted afterward to match the color of the plastic.
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Community Q&A

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  • Question
    What do you use to fill holes in plastic?
    Drew Hawkins1
    Community Answer
    You actually have a few options. If you're filling smaller holes, one simple solution is to use super glue and baking soda. Use a sturdy piece of scrap cardboard that be easily removed later and attach it with tape or a hand clamp to help prevent any material from running through the hole. Squeeze three or four drops of super glue into the hole to make a small pool. The cardboard will work as a baking that gives the glue a flat edge. Then, sprinkle a pinch of baking soda on top of the glue and press it down firmly. Keep building layers until you’ve formed a plug that is flush with the top of the hole. Once the hole is plugged, let the patch dry and harden for 15 minutes and then you can remove the cardboard backing.
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  • Question
    How do you fix a large hole in plastic?
    Drew Hawkins1
    Community Answer
    You can patch the hole with epoxy and fiberglass. Start by cutting two fiberglass patches 6 inches (15 cm) larger than the hole. Then, mix even amounts of each part of the epoxy in a bucket using a stir stick. It should be very thick and tacky. Use a putty knife to spread a thin layer of epoxy on one side of the hole. It should be thick enough that the fiberglass can stick to it, but not overly thick. Press one of the fiberglass patches onto the epoxy, and then paint another layer of the epoxy over the fiberglass. Let it dry for 24 hours so it hardens and cures. Then, repeat the process on the other side of the hole. Once both sides have dried, you can sand the epoxy smooth and paint over it if you like.
    Thanks! We're glad this was helpful.
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  • Question
    How do I fix a small hole in plastic?
    Drew Hawkins1
    Community Answer
    You can try melting plastic welding rod into the hole to fill it. Start by sticking a strip of cardboard over the back of the hole to serve as a backing. Then, hold the plastic rod 1⁄2 inch (13 mm) above the hole. Use the welder on the end of the plastic rod to melt the plastic into the hole. Once the hole is filled, turn off the welder and let the plastic solidify. Then, use a soldering iron to trim and smooth the hole so the edges are flush. Wait a few minutes to let the plastic cool and solidify and then use a file or sandpaper to smooth it out.
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      Warnings

      • Be careful when using welders and soldering irons so you don’t burn yourself.
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      • Wear disposable gloves when working with super glue or epoxy to prevent any irritation.
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      • As you file or sand your plastic, wear a face mask or work in a well-ventilated area so you don’t breathe in the particles.
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      Things You’ll Need

      Using Super Glue & Baking Soda for Tiny Holes

      • Cardboard backing
      • Super glue
      • Baking soda
      • File or sandpaper

      Welding Plastic for Small Holes

      Using Epoxy to Patch Larger Holes

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      References

      1. ↑ https://youtu.be/8BBvxl-lbUA?t=27s
      2. ↑ https://youtu.be/pj52bbMn-XQ?t=149
      3. ↑ https://youtu.be/alyzGrgL6So?t=2m31s
      4. ↑ https://youtu.be/slCMkvEfK_U?t=3m3s
      5. ↑ https://youtu.be/alyzGrgL6So?t=3m45s
      6. ↑ https://youtu.be/slCMkvEfK_U?t=3m18s
      7. ↑ https://youtu.be/8BBvxl-lbUA?t=27s
      8. ↑ https://youtu.be/jveoSHwxsm8?t=54s
      9. ↑ https://youtu.be/jveoSHwxsm8?t=33s
      1. ↑ https://youtu.be/jveoSHwxsm8?t=41s
      2. ↑ https://youtu.be/jveoSHwxsm8?t=1m21s
      3. ↑ https://youtu.be/8BBvxl-lbUA?t=1m52s
      4. ↑ https://youtu.be/dXFSpD1LxKU?t=266
      5. ↑ https://youtu.be/eADAMQbxukk?t=48s
      6. ↑ https://youtu.be/dXFSpD1LxKU?t=356
      7. ↑ https://youtu.be/dXFSpD1LxKU?t=378
      8. ↑ https://healthfully.com/repair-hole-plastic-boat-7790122.html
      9. ↑ https://youtu.be/eADAMQbxukk?t=2m38s
      10. ↑ https://youtu.be/dXFSpD1LxKU?t=379

      About This Article

      Article Summary X

      You can fill tiny holes in plastic with some super glue and baking soda. Start by attaching a piece of scrap cardboard to the backside of the hole to keep material from dripping through. Add some super glue over the hole and then sprinkle a pinch of baking soda on top of the glue. Keep adding additional layers and baking soda until the hole is plugged. For larger holes, use fiberglass patches and two-part epoxy. Mix the epoxy together to activate it, place the patch over the hole, and paint a layer of the epoxy over the fiberglass. When it’s dry, sand the epoxy until it’s smooth. To learn how to melt plastic rods to fill small holes in plastic, keep reading!

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